Product Description
Product Description
1.P series planetary gear reducer is widely used in metallurgy , mining, lifting and transport , electricity, energy , building
materials, light industry, transportation and other industrial sectors.
2. P series planetary gear involute planetary gear transmission , within a reasonable use, external gear , power split .
3. The planetary gear modular design changes can be combined according to customer requirements.
4.Carburized gears are used to obtain high- hard wear-resistant surface , all the heat treatment after grinding gear teeth ,
reduce noise , improve the overall efficiency and service life.
5. Hight quality gear reducer , small transmission ratio range , high efficiency, smooth operation, low noise adaptability and
other characteristics .
If you need to customize, please click here
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Speed ratio range |
basic type 25 ~ 4000 |
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torque range |
2.6 ~ 900knm |
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power range |
22 ~ 1920kw |
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Installation form: |
1. Horizontal installation / foot installation 2. Vertical installation / flange installation 3. Torsion arm installation. |
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Output mode |
1. Hollow output shaft with shrink disc 2. CZPT output shaft with flat key 3. Hollow shaft with involute spline 4. CZPT shaft with involute spline |
1 . Input: concentric shaft input , the helical gear input , bevel – helical gear input, bevel gear input.
2 . Output: the splined inner, hollow shaft shrink disc, splined outer, CZPT shaft flat key .
3.The planetary gear involute planetary gear transmission, within a reasonable use of external gear, power split. Therefore,light weight, small size, transmission ratio range, high efficiency, smooth operation, low noise, strong adaptability and other
characteristics.
4 . Box with ductile iron, greatly improving cabinet rigidity and shock resistance.
5 . Modular design , according to customer requirements to change the combination types .
6 . The installation forms : horizontal and vertical installation, torque arm mounting
7 . Combined with R series , K series to get greater ratio .
Detailed Photos
For more models or customization, please click here!
Click on the picture below for details
MOREPRODUCTS
| Hardness: | Hardened Tooth Surface |
|---|---|
| Installation: | Horizontal Type |
| Layout: | Coaxial |
| Gear Shape: | Planetary |
| Step: | Single-Step |
| Type: | Gear Reducer |
| Samples: |
US$ 1500/Piece
1 Piece(Min.Order) | |
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A Brief Overview of the Spur Gear and the Helical Planetary Gearbox
This article will provide a brief overview of the Spur gear and the helical planetary gearbox. To learn more about the advantages of these gearboxes, read on. Here are a few common uses for planetary gears. A planetary gearbox is used in many vehicles. Its efficiency makes it a popular choice for small engines. Here are three examples. Each has its benefits and drawbacks. Let’s explore each one.
helical planetary gearbox
In terms of price, the CZPT is an entry-level, highly reliable helical planetary gearbox. It is suitable for applications where space, weight, and torque reduction are of high concern. On the other hand, the X-Treme series is suitable for applications requiring high-acceleration, high-axial and radial loads, and high-speed performance. This article will discuss the benefits of each type of planetary gearbox.
A planetary gearbox’s traction-based design is a variation of the stepped-planet design. This variation relies on the compression of the elements of the stepped-planet design. The resulting design avoids restrictive assembly conditions and timing marks. Compared to conventional gearboxes, compound planetary gears have a greater transmission ratio, and they do so with an equal or smaller volume. For example, a 2:1 ratio compound planet would be used with a 50-ton ring gear, and the result would be the same as a 100-ton ring gear, but the planetary disks would be half the diameter.
The Helical planetary gearbox uses three components: an input, an output, and a stationary position. The basic model is highly efficient and transmits 97% of the input power. There are three main types of planetary gearboxes, each focusing on a different performance characteristic. The CZPT basic line is an excellent place to start your research into planetary gearboxes. In addition to its efficiency and versatility, this gearbox has a host of modular features.
The Helical planetary gearbox has multiple advantages. It is versatile, lightweight, and easy to maintain. Its structure combines a sun gear and a planet gear. Its teeth are arranged in a way that they mesh with each other and the sun gear. It can also be used for stationary applications. The sun gear holds the carrier stationary and rotates at the rate of -24/16 and -3/2, depending on the number of teeth on each gear.
A helical planetary gearbox can reduce noise. Its shape is also smaller, reducing the size of the system. The helical gears are generally quieter and run more smoothly. The zero helix-angle gears, in contrast, have smaller sizes and higher torque density. This is a benefit, but the latter also increases the life of the system and is less expensive. So, while the helical planetary gearbox has many advantages, the latter is recommended when space is limited.
The helical gearbox is more efficient than the spur gear, which is limited by its lack of axial load component. The helical gears, on the other hand, generate significant axial forces in the gear mesh. They also exhibit more sliding at the points of tooth contact, adding friction forces. As such, the Helical planetary gearbox is the preferred choice in servo applications. If you’re looking for a gearbox to reduce noise and improve efficiency, Helical planetary gearboxes are the right choice.
The main differences between the two types of planetary gears can be found in the design of the two outer rings. The outer ring is also called the sun gear. The two gears mesh together according to their own axes. The outer ring is the planetary gear’s carrier. Its weight is proportional to the portion of the ring that is stationary. The carrier sets the gaps between the two gears.
Helical gears have angled teeth and are ideal for applications with high loads. They are also extremely durable and can transfer a high load. A typical Helical gearbox has two pairs of teeth, and this ensures smooth transmission. In addition, the increased contact ratio leads to lower fluctuations in mesh stiffness, which means more load capacity. In terms of price, Helical planetary gears are the most affordable gearbox type.
The outer ring gear drives the inner ring gear and surrounding planetary parts. A wheel drive planetary gearbox may have as much as 332,000 N.m. torque. Another common type of planetary gearbox is wheel drive. It is similar to a hub, but the outer ring gear drives the wheels and the sun gear. They are often combined over a housing to maximize size. One-stage Helical gears can be used in bicycles, while a two-stage planetary gear system can handle up to 113,000 N.m. torque.
The design of a helical planetary geartrain is complicated. It must comply with several constraints. These constraints relate to the geometrical relationship of the planetary geartrains. This study of the possible design space of a Helical geartrain uses geometric layouts. The ring gear, sun, and ring gear have no effect on the ratio of the planetary transmission. Nonetheless, helical geartrains are a good choice for many applications.
Spur gear planetary gearbox
The combination of planetary gears and spur gears in a transmission system is called a planetary or spur gearbox. Both the planetary gear and spur gear have their own characteristics and are used in various kinds of vehicles. They work in a similar way, but are built differently. Here are some important differences between the two types of gears. Listed below are some of the most important differences between them:
Helical gears: As opposed to spur gears, helical gears generate significant axial forces in the gear mesh. They also feature greater sliding contact at the point of tooth contact. The helix angle of a gearbox is generally in the range of 15 to 30 degrees. The higher the helix angle, the more axial forces will be transmitted. The axial force in a helical gearbox is greater than that of a spur gear, which is the reason why helical gears are more efficient.
As you can see, the planetary gearhead has many variations and applications. However, you should take care in selecting the number of teeth for your planetary gear system. A five:1 spur gear drive ratio, for example, means that the sun gear needs to complete five revolutions for every output carrier revolution. To achieve this, you’ll want to select a sun gear with 24 teeth, or five mm for each revolution. You’ll need to know the metric units of the planetary gearhead for it to be compatible with different types of machines.
Another important feature of a planetary gearbox is that it doesn’t require all of the spur gears to rotate around the axis of the drive shaft. Instead, the spur gears’ internal teeth are fixed and the drive shaft is in the same direction as the output shaft. If you choose a planetary gearbox with fixed internal teeth, you’ll need to make sure that it has enough lubrication.
The other significant difference between a spur gear and a planetary gearbox is the pitch. A planetary gearbox has a high pitch diameter, while a spur gear has low pitch. A spur gear is able to handle higher torques, but isn’t as efficient. In addition, its higher torque capability is a big drawback. Its efficiency is similar to that of a spur gear, but it is much less noisy.
Another difference between planetary and spur gear motors is their cost. Planetary gear motors tend to be more expensive than spur gear motors. But spur gears are cheaper to produce, as the gears themselves are smaller and simpler. However, planetary gear motors are more efficient and powerful. They can handle lower torque applications. But each gear carries a fixed load, limiting their torque. A spur gear motor also has fewer internal frictions, so it is often suited for lower torque applications.
Another difference between spur gears and planetary gears is their orientation. Single spur gears are not coaxial gearboxes, so they’re not coaxial. On the other hand, a planetary gearbox is coaxial, meaning its input shaft is also coaxial. In addition to this, a planetary gearbox is made of two sets of gear wheels with the same orientation. This gives it the ability to achieve concentricity.
Another difference between spur gears and planetary gears is that a planetary gear has an integer number of teeth. This is important because each gear must mesh with a sun gear or a ring gear. Moreover, each planet must have a corresponding number of teeth. For each planet to mesh with the sun, the teeth must have a certain distance apart from the other. The spacing between planets also matters.
Besides the size, the planetary gear system is also known as epicyclic gearing. A planetary gear system has a sun gear in the center, which serves as the input gear. This gear has at least three driven gears. These gears engage with each other from the inside and form an internal spur gear design. These gear sets are highly durable and able to change ratios. If desired, a planetary gear train can be converted to another ratio, thereby enhancing its efficiency.
Another important difference between a spur gear and a planetary gearbox is the type of teeth. A spur gear has teeth that are parallel to the shaft, while a planetary gear has teeth that are angled. This type of gear is most suitable for low-speed applications, where torque is necessary to move the actuation object. Spur gears also produce noise and can damage gear teeth due to repeated collisions. A spur gear can also slip, preventing torque from reaching the actuation object.
editor by CX 2023-04-28
China factory Planetary Gearing Arrangement Gear Box for Concrete Mixer near me factory
Solution Description
Planetary Gearing Arrangement Gear Box for Concrete Mixer
Organization Info
HangZhou Gearbox Production Co., Ltd. registered in 1979. The company is situated at nationwide CZPT growth zone, HangZhou, ZheJiang , China, with a lot more than 38 years experience to focus in reserch and improvement gear transmission goods. The manufacturing facility addresses an location of 87,000 square meters. The organization has passed ISO9001 quality technique certification in 1999, and was rated as higher experienced R&D engineer teem and producing abilities as properly as 1st-course processing and tests equipments.
Specs
1. Characterized by compact structure, light bodyweight, large torque and superb functionality, it’s a new reducing transmission method with advanced design and manufactured on the basis of the modularized blend, which can meet up with client’s requirement on link and installation.
two. Manufactured of rib-reinforced rigid case, top quality alloy-metal equipment which is hardened by carbon penetration and grinded exactly, it has stable working, low noise, large loading capability, lower usage, efficient transmission temperature increase and long provider life and so forth.
Packaging & Transport
Gear
Patent Certification
FAQ
Are you investing business or maker ?
A: We are manufacturer with 38 several years encounter.
Q: How long is your delivery time?
A: Normally it is within 10 times if the products are in stock, for merchandise made as per buy, it is inside of 35 days right after affirmation of buy.
Q:How long should I wait around for the opinions right after I send the enquiry?
A: Generally In twelve several hours.
Q:What data ought to I give you to affirm the product?
A: Product/Dimensions, Transmission Ratio, Velocity, Shaft instructions & Buy amount etc.
Q: Hong prolonged is your merchandise guarantee?
A:We supply 12 months guarantee from departure date of the goods.
Q: What is your payment phrases?
T/T a hundred% in advance for quantity less than USD10000.-, 30% T/T in advance ,equilibrium before cargo for sum over USD10000.-
If you have any other inquiries, please feel cost-free to speak to us under:
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Planetary Gearbox
This post will discover the design and style and applications of a planetary gearbox. The reduction ratio of a planetary gearbox is dependent on the quantity of tooth in the gears. The ratios of planetary gearboxes are normally reduce than people of traditional mechanical transmissions, which are mostly utilised to generate engines and turbines. They are typically the best selection for heavy-obligation applications. The following are some of the positive aspects of planetary gearboxes.
planetary gearboxes
Planetary gearboxes perform on a similar theory to photo voltaic programs. They rotate all around a heart equipment referred to as the sunshine equipment, and two or much more outer gears, called earth gears, are linked by a provider. These gears then generate an output shaft. The arrangement of earth gears is similar to that of the Milky Way’s ring of planets. This arrangement produces the greatest torque density and stiffness for a gearbox.
As a compact alternative to normal pinion-and-equipment reducers, planetary gearing gives numerous benefits. These attributes make planetary gearing perfect for a variety of purposes, including compactness and lower excess weight. The efficiency of planetary gearing is increased by the simple fact that ninety per cent of the enter energy is transferred to the output. The gearboxes also have reduced noise and higher torque density. In addition, their design gives far better load distribution, which contributes to a for a longer time service existence.
Planetary gears need lubrication. Due to the fact they have a more compact footprint than conventional gears, they dissipate heat well. In reality, lubrication can even reduce vibration and sounds. It really is also important to hold the gears properly lubricated to avert the put on and tear that will come with use. The lubrication in planetary gears also aids hold them functioning properly and minimizes dress in and tear on the gears.
A planetary gearbox makes use of several planetary areas to achieve the reduction purpose. Each and every equipment has an output shaft and a sun gear positioned in the centre. The ring gear is mounted to the device, whilst the sunshine equipment is attached to a clamping method. The outer gears are connected to the carrier, and every planetary equipment is held with each other by rings. This arrangement allows the planetary equipment to be symmetrical with regard to the enter shaft.
The gear ratio of a planetary gearbox is described by the sunlight gear’s quantity of teeth. As the sunlight gear will get scaled-down, the ratio of the equipment will enhance. The ratio range of planetary gears ranges from 3:1 to 10 to one. At some point, nonetheless, the sunlight gear gets as well tiny, and the torque will fall significantly. The greater the ratio, the much less torque the gears can transmit. So, planetary gears are usually referred to as “planetary” gears.
Their layout
The fundamental style of a Planetary Gearbox is fairly basic. It is composed of 3 interconnecting links, every of which has its own torque. The ring equipment is fastened to the frame at O, and the other two are fixed to every single other at A and B. The ring gear, meanwhile, is attached to the earth arm 3 at O. All a few elements are related by joints. A cost-free-human body diagram is shown in Figure 9.
In the course of the development method, the design crew will divide the energy to every single personal world into its respective electricity paths. This distribution will be based mostly on the meshing issue of all gears in the method. Then, the layout group will proceed to figure out the hundreds on personal gear meshes. Employing this method, it is possible to establish the loads on individual gear meshes and the shape of ring equipment housing.
Planetary Gearboxes are manufactured of 3 equipment sorts. The sunshine gear is the centre, which is linked to the other two gears by an internal tooth ring equipment. The earth pinions are arranged in a carrier assembly that sets their spacing. The provider also incorporates an output shaft. The a few components in a Planetary Gearbox mesh with every other, and they rotate collectively as one. Dependent on the application, they might rotate at diverse speeds or at various times.
The planetary gearbox’s design and style is unique. In a planetary gearbox, the enter equipment rotates close to the central gear, whilst the outer gears are organized close to the solar gear. In addition, the ring gear retains the structure with each other. A carrier connects the outer gears to the output shaft. In the end, this equipment method transmits large torque. This variety of gearbox is excellent for high-pace functions.
The fundamental design and style of a Planetary Gearbox consists of a number of contacts that have to mesh with every other. A one earth has an integer amount of teeth, even though the ring has a non-integer variety. The tooth of the planets should mesh with each and every other, as nicely as the sunshine. The tooth counts, as nicely as the world spacing, play a function in the style. A planetary gearbox should have an integer amount of enamel to function effectively.
Programs
In addition to the over-talked about purposes, planetary gearing is also employed in device tools, plastic machinery, derrick and dock cranes, and content dealing with equipments. Additional, its software is located in dredging gear, street-generating machinery, sugar crystallizers, and mill drives. Whilst its versatility and efficiency makes it a attractive selection for many industries, its challenging construction and building make it a complex component.
Amid the numerous benefits of using a planetary gearbox, the capacity to transmit higher torque into a managed room helps make it a common option for several industries. In addition, introducing further earth gears increases the torque density. This tends to make planetary gears ideal for apps necessitating higher torque. They are also utilised in electric screwdrivers and turbine engines. Nonetheless, they are not utilised in every little thing. Some of the more typical applications are mentioned beneath:
One of the most important characteristics of planetary gearboxes is their compact footprint. They are in a position to transmit torque although at the very same time minimizing noise and vibration. In addition to this, they are capable to accomplish a large speed without having sacrificing substantial-good quality functionality. The compact footprint of these gears also allows them to be employed in higher-pace applications. In some instances, a planetary gearbox has sliding sections. Some of these sections are lubricated with oil, while other people could call for a artificial gel. Even with these unique characteristics, planetary gears have turn into common in several industries.
Planetary gears are composed of a few components. The solar gear is the enter equipment, while the earth gears are the output gears. They are related by a provider. The provider connects the input shaft with the output shaft. A planetary gearbox can be created for a variety of specifications, and the type you use will rely on the demands of your software. Its layout and efficiency have to fulfill your application’s wants.
The ratios of planetary gears fluctuate based on the quantity of planets. The scaled-down the solar equipment, the higher the ratio. When planetary stages are employed by yourself, the ratio selection is 3:1 to 10:1. Larger ratios can be obtained by connecting a number of planetary levels jointly in the exact same ring gear. This technique is identified as a multi-stage gearbox. Nonetheless, it can only be utilized in massive gearboxes.
Maintenance
The principal element of a planetary gearbox is the planetary equipment. It calls for normal upkeep and cleaning to remain in top shape. Demand from customers for a more time daily life span guards all other elements of the gearbox. This post will go over the routine maintenance and cleaning techniques for planetary gears. Following studying this post, you must know how to preserve your planetary gearbox appropriately. With any luck ,, you can appreciate a longer life with your gearbox.
To start with, it is essential to know how to correctly lubricate a planetary gearbox. The lubricant is essential as gears that operate at substantial speeds are subject to high amounts of heat and friction. The housing of the planetary gearbox ought to be constructed to permit the heat to dissipate. The recommended oil is synthetic, and it must be crammed among thirty and 50 percent. The lubricant need to be changed at minimum every single six months or as required.
While it may appear pointless to replace a planetary gearbox, regular servicing will aid it last a prolonged time. A typical inspection will discover a problem and the suitable repairs are required. When the planetary gearbox is complete, it will plug with equipment oil. To stay away from this problem, take into account obtaining the device repaired as an alternative of changing the gearbox. This can conserve you a good deal of cash in excess of a new planetary gearbox.
Suitable lubrication is vital for a extended lifestyle of your planetary gearbox. Oil change frequency ought to be based on oil temperature and running pace. Oil at larger temperatures need to be changed much more usually simply because it loses its molecular structure and can’t form a protecting film. Following this, oil filter upkeep ought to be carried out each and every few months. And lastly, the gearbox oil requirements to be checked routinely and changed when essential.