Product Description
Detailed Photos
Product Parameters
Model:220BX-E
More Code And Specification:
| E series | C series | ||||
| Code | Outline dimension | General model | Code | Outline dimension | The original code |
| 120 | Φ122 | 6E | 10C | Φ145 | 150 |
| 150 | Φ145 | 20E | 27C | Φ181 | 180 |
| 190 | Φ190 | 40E | 50C | Φ222 | 220 |
| 220 | Φ222 | 80E | 100C | Φ250 | 250 |
| 250 | Φ244 | 110E | 200C | Φ345 | 350 |
| 280 | Φ280 | 160E | 320C | Φ440 | 440 |
| 320 | Φ325 | 320E | 500C | Φ520 | 520 |
| 370 | Φ370 | 450E | |||
Gear ratio And Specification
| E Series | C Series | ||
| Code | Reduction Ratio | New code | Monomer reduction ratio |
| 120 | 43,53.5,59,79,103 | 10CBX | 27.00 |
| 150 | 81,105,121,141,161 | 27CBX | 36.57 |
| 190 | 81,105,121,153 | 50CBX | 32.54 |
| 220 | 81,101,121,153 | 100CBX | 36.75 |
| 250 | 81,111,161,175.28 | 200CBX | 34.86 |
| 280 | 81,101,129,145,171 | 320CBX | 35.61 |
| 320 | 81,101,118.5,129,141,171,185 | 500CBX | 37.34 |
| 370 | 81,101,118.5,129,154.8,171,192.4 | ||
| Note 1: E series,such as by the shell(pin shell)output,the corresponding reduction ratio by 1 | |||
| Note 2: C series gear ratio refers to the motor installed in the casing of the reduction ratio,if installed on the output flange side,the corresponding reduction ratio by 1 | |||
Reducer type code
REV: main bearing built-in E type
RVC: hollow type
REA: with input flange E type
RCA: with input flange hollow type
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FAQ
Q: What’re your main products?
A: We currently produce Brushed Dc Motors, Brushed Dc Gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors, Ac Motors and High Precision Planetary Gear Box etc. You can check the specifications for above motors on our website and you can email us to recommend needed motors per your specification too.
Q: How to select a suitable motor?
A:If you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque, motor size, working mode of the motor, needed lifetime and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.
Q: Do you have a customized service for your standard motors?
A: Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.
Q: Do you have an individual design service for motors?
A: Yes, we would like to design motors individually for our customers, but it may need some mold developing cost and design charge.
Q: What’s your lead time?
A: Generally speaking, our regular standard product will need 15-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depend on the specific orders.
Please contact us if you have detailed requests, thank you ! /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Machinery, Robotic |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Layout: | Coaxial |
| Gear Shape: | Cylindrical Gear |
| Step: | Double-Step |
| Customization: |
Available
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Can you explain the impact of winch drives on the overall efficiency of lifting systems?
The efficiency of lifting systems is significantly influenced by the choice and performance of winch drives. Winch drives play a crucial role in converting power into mechanical work to lift or move heavy loads. Here’s a detailed explanation of the impact of winch drives on the overall efficiency of lifting systems:
- Power Transmission:
Winch drives are responsible for transmitting power from the energy source to the lifting mechanism. The efficiency of power transmission directly affects the overall efficiency of the lifting system. Well-designed winch drives minimize power losses due to friction, heat generation, or mechanical inefficiencies. By optimizing the gear system, bearings, and other mechanical components, winch drives can maximize power transmission efficiency and minimize energy waste.
- Mechanical Advantage:
Winch drives provide a mechanical advantage that allows the lifting system to handle heavier loads with less effort. The mechanical advantage is determined by the gear ratio and drum diameter of the winch drive. By selecting an appropriate gear ratio, the winch drive can multiply the input torque, enabling the lifting system to overcome the resistance of the load more efficiently. A higher mechanical advantage reduces the strain on the power source and improves the overall efficiency of the lifting system.
- Speed Control:
Winch drives offer speed control capabilities, allowing operators to adjust the lifting speed according to the specific requirements of the task. The ability to control the lifting speed is essential for efficient and safe operation. By utilizing winch drives with precise speed control mechanisms, the lifting system can optimize the speed to match the load, reducing unnecessary energy consumption and increasing overall efficiency.
- Load Distribution:
Winch drives play a vital role in distributing the load evenly across the lifting system. Uneven load distribution can lead to excessive stress on certain components, reducing the overall efficiency and potentially causing equipment failure. Well-designed winch drives ensure that the load is distributed evenly, minimizing stress concentrations and maximizing the efficiency of the lifting system.
- Control and Safety Features:
Winch drives incorporate control and safety features that contribute to the overall efficiency of the lifting system. Advanced control systems allow for precise positioning and smooth operation, minimizing unnecessary movements and reducing energy consumption. Safety features, such as overload protection or emergency stop mechanisms, help prevent accidents and equipment damage, ensuring uninterrupted and efficient operation of the lifting system.
- Reliability and Maintenance:
The reliability and maintenance requirements of winch drives directly impact the overall efficiency of lifting systems. Well-designed winch drives with robust construction and quality components minimize the risk of breakdowns or unplanned downtime. Additionally, winch drives that are easy to maintain and service reduce the time and resources required for maintenance, maximizing the uptime and efficiency of the lifting system.
In summary, the choice and performance of winch drives have a significant impact on the overall efficiency of lifting systems. By optimizing power transmission, providing a mechanical advantage, offering speed control, ensuring load distribution, incorporating control and safety features, and prioritizing reliability and maintenance, winch drives can enhance the efficiency, productivity, and safety of lifting operations.
How does the design of winch drives impact their performance in different environments?
The design of winch drives plays a critical role in determining their performance in different environments. Various design factors influence the reliability, efficiency, and adaptability of winch drives to specific operating conditions. Here’s a detailed explanation of how the design of winch drives impacts their performance:
- Load Capacity and Power:
The design of winch drives directly affects their load capacity and power capabilities. Factors such as motor size, gear ratio, and drum diameter determine the maximum load capacity a winch drive can handle. The power output of the motor and the mechanical advantage provided by the gear system impact the winch drive’s ability to lift or pull heavy loads effectively. A well-designed winch drive with appropriate load capacity and power ensures optimal performance in different environments.
- Speed and Control:
The design of winch drives influences their speed and control characteristics. The gear ratio and motor specifications determine the speed at which the winch drive can operate. Additionally, the presence of a variable speed control mechanism allows for precise and controlled movement of loads. The design should strike a balance between speed and control, depending on the specific application and operational requirements in different environments.
- Drive System:
Winch drives can utilize different drive systems, such as electric, hydraulic, or pneumatic. The design of the drive system impacts the performance of the winch drive in different environments. Electric winch drives are commonly used due to their ease of use, precise control, and suitability for various applications. Hydraulic winch drives offer high power output and are often preferred in heavy-duty applications. Pneumatic winch drives are suitable for environments where electricity or hydraulics are not readily available. The design should align with the specific requirements and constraints of the environment in which the winch drive will be used.
- Enclosure and Protection:
The design of the winch drive enclosure and protection features significantly impacts its performance in different environments. Winch drives used in outdoor or harsh environments should have robust enclosures that provide protection against dust, moisture, and other contaminants. Sealed or weatherproof enclosures prevent damage to internal components and ensure reliable operation. Additionally, features such as thermal protection and overload protection are designed to safeguard the winch drive from overheating or excessive strain, enhancing its performance and longevity.
- Mounting and Installation:
The design of winch drives should consider the ease of mounting and installation. Mounting options such as bolt-on, weld-on, or integrated mounting plates offer flexibility for different installation scenarios. The design should also take into account the space constraints and mounting requirements of the specific environment. Easy and secure installation ensures proper alignment, stability, and efficient operation of the winch drive.
- Control and Safety Features:
The design of winch drives includes control and safety features that impact their performance in different environments. Control systems can range from simple push-button controls to advanced remote controls or integrated control panels. The design should provide intuitive and user-friendly control interfaces for efficient operation. Safety features such as emergency stop mechanisms, load limiters, and overload protection are crucial to prevent accidents and ensure safe operation in various environments. The design should prioritize the incorporation of appropriate safety features based on the specific application and environmental conditions.
By considering these design factors, winch drives can be optimized for performance, reliability, and safety in different environments. A well-designed winch drive that aligns with the specific requirements of the environment will deliver efficient and effective lifting or pulling capabilities while ensuring long-term durability and functionality.
How does the design of a winch drive contribute to efficient load lifting and pulling?
The design of a winch drive plays a critical role in ensuring efficient load lifting and pulling operations. Various design considerations are implemented to optimize performance, reliability, and safety. Here’s a detailed explanation of how the design of a winch drive contributes to efficient load lifting and pulling:
- Power and Torque:
A well-designed winch drive is equipped with a power source and gearbox that provide sufficient power and torque to handle the intended load. The power source, whether it’s an electric motor or hydraulic system, should have adequate capacity to generate the required energy for the pulling or lifting operation. The gearbox or transmission is designed to provide the appropriate torque output, matching the load requirements. By ensuring the winch drive has the necessary power and torque, it can efficiently handle the load without straining the components or compromising performance.
- Gearing and Speed Control:
The gearing system within the winch drive allows for precise control over the speed of the pulling or lifting operation. The gearbox is designed with different gear ratios, enabling the operator to select the desired speed based on the specific requirements of the task. This capability is crucial for efficient load handling. For instance, a higher gear ratio can be used for lighter loads or faster pulling speeds, while a lower gear ratio provides increased pulling power for heavier loads. The ability to control the speed optimizes the efficiency of the winch drive by adapting to the load characteristics and operational needs.
- Drum Size and Cable Capacity:
The design of the winch drive includes considerations for the drum size and cable capacity. The drum is responsible for winding or unwinding the cable during the pulling or lifting operation. A larger drum diameter allows for a greater length of cable to be wound, which increases the pulling capacity of the winch. The drum design should also ensure proper cable alignment and smooth winding to prevent cable damage or entanglement. By optimizing the drum size and cable capacity, the winch drive can efficiently handle the load and accommodate the necessary cable length required for the task.
- Braking System:
An efficient winch drive incorporates a reliable braking system. The braking system is designed to hold the load securely when the winch is not actively pulling or lifting. It prevents the load from slipping or releasing unintentionally, ensuring safety and stability during operation. The braking system should engage quickly and provide sufficient holding force, even in the event of power loss or sudden load changes. A well-designed braking system contributes to the efficiency of load lifting and pulling by maintaining control and preventing accidents or damage.
- Control System and Safety Features:
The design of the winch drive includes a control system with intuitive controls and safety features. The control system allows the operator to manage the operation of the winch drive, including start/stop functions, direction control, and speed adjustment. Clear and user-friendly controls enhance operational efficiency and facilitate precise load handling. Additionally, safety features such as overload protection, emergency stop mechanisms, and limit switches are integrated into the winch drive design to ensure safe operation and prevent damage to the equipment or injury to personnel.
By considering power and torque requirements, gearing and speed control, drum size and cable capacity, braking systems, control systems, and safety features, the design of a winch drive contributes to efficient load lifting and pulling. These design elements work together to optimize performance, control, and safety, allowing the winch drive to handle loads effectively and reliably in various applications and industries.
editor by CX 2024-01-15
China wholesaler ZD Strain Wave Harmonic Drive Zero Backlash Robot Joint Reducer Gearbox For Collaborative Robotics near me factory
Product Description
Model Selection
ZD Leader has a broad assortment of micro motor production lines in the business, which includes DC Motor, AC Motor, Brushless Motor, Planetary Gear Motor, Drum Motor, Planetary Gearbox, RV Reducer and Harmonic Gearbox and so on. By way of technical innovation and customization, we aid you create outstanding software techniques and provide versatile options for numerous industrial automation conditions.
• Model Choice
Our skilled product sales representive and technological group will choose the right product and transmission solutions for your use depend on your particular parameters.
• Drawing Request
If you need to have much more solution parameters, catalogues, CAD or 3D drawings, make sure you get in touch with us.
• On Your Need
We can modify normal merchandise or personalize them to satisfy your specific demands.
Solution Parameters
Product Code:
Equipment Ratio:
Kind Of RV Reducer
Application Of RV Reeducer
Precision Cycloidal Gearbox is commonly utilized in industrial machinery fields this sort of as device device of four-5-axis, pick-up manipulator for die-casting, industrial robot, die-casting feeding machine, manipulator for punching equipment, AGV driver, bottle-producing device, UV Printer and etc.
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Firm Profile
A Quick Overview of the Spur Gear and the Helical Planetary Gearbox
This article will offer a transient overview of the Spur gear and the helical planetary gearbox. To find out more about the rewards of these gearboxes, study on. Here are a couple of typical makes use of for planetary gears. A planetary gearbox is employed in a lot of autos. Its effectiveness makes it a common selection for little engines. Right here are three illustrations. Each and every has its positive aspects and downsides. Let’s explore each and every one particular.
helical planetary gearbox
In conditions of value, the CZPT is an entry-degree, hugely dependable helical planetary gearbox. It is suitable for programs the place space, excess weight, and torque reduction are of high problem. On the other hand, the X-Treme sequence is suitable for apps necessitating high-acceleration, high-axial and radial hundreds, and high-velocity efficiency. This report will go over the advantages of each and every sort of planetary gearbox.
A planetary gearbox’s traction-primarily based layout is a variation of the stepped-earth design and style. This variation depends on the compression of the factors of the stepped-earth design and style. The resulting design and style avoids restrictive assembly problems and timing marks. In comparison to typical gearboxes, compound planetary gears have a better transmission ratio, and they do so with an equivalent or more compact quantity. For case in point, a 2:1 ratio compound world would be employed with a 50-ton ring gear, and the end result would be the identical as a one hundred-ton ring gear, but the planetary disks would be half the diameter.
The Helical planetary gearbox employs 3 components: an input, an output, and a stationary placement. The basic product is hugely successful and transmits 97% of the enter power. There are 3 primary varieties of planetary gearboxes, every single concentrating on a distinct performance characteristic. The CZPT fundamental line is an exceptional location to start off your investigation into planetary gearboxes. In addition to its effectiveness and versatility, this gearbox has a host of modular features.
The Helical planetary gearbox has a number of benefits. It is functional, light-weight, and effortless to maintain. Its structure brings together a sunshine gear and a world equipment. Its teeth are organized in a way that they mesh with every other and the sunshine gear. It can also be utilized for stationary programs. The sunlight gear holds the carrier stationary and rotates at the price of -24/sixteen and -3/2, based on the amount of enamel on every single equipment.
A helical planetary gearbox can decrease sounds. Its form is also more compact, lowering the measurement of the program. The helical gears are generally quieter and run much more smoothly. The zero helix-angle gears, in contrast, have more compact sizes and larger torque density. This is a gain, but the latter also will increase the life of the program and is less costly. So, even though the helical planetary gearbox has a lot of positive aspects, the latter is recommended when space is minimal.
The helical gearbox is far more efficient than the spur equipment, which is constrained by its deficiency of axial load element. The helical gears, on the other hand, create substantial axial forces in the equipment mesh. They also exhibit far more sliding at the details of tooth get in touch with, introducing friction forces. As such, the Helical planetary gearbox is the preferred option in servo purposes. If you’re searching for a gearbox to decrease noise and increase effectiveness, Helical planetary gearboxes are the right option.
The main differences among the two types of planetary gears can be found in the style of the two outer rings. The outer ring is also called the sunshine equipment. The two gears mesh together according to their possess axes. The outer ring is the planetary gear’s carrier. Its fat is proportional to the part of the ring that is stationary. The provider sets the gaps amongst the two gears.
Helical gears have angled teeth and are ideal for applications with substantial hundreds. They are also extremely tough and can transfer a high load. A normal Helical gearbox has two pairs of tooth, and this assures smooth transmission. In addition, the elevated get in touch with ratio qualified prospects to decrease fluctuations in mesh stiffness, which signifies much more load capacity. In phrases of price tag, Helical planetary gears are the most affordable gearbox variety.
The outer ring gear drives the inner ring equipment and surrounding planetary parts. A wheel travel planetary gearbox may possibly have as much as 332,000 N.m. torque. One more typical sort of planetary gearbox is wheel push. It is comparable to a hub, but the outer ring gear drives the wheels and the sun gear. They are often combined over a housing to increase size. One particular-phase Helical gears can be utilized in bicycles, although a two-phase planetary gear program can handle up to 113,000 N.m. torque.
The design and style of a helical planetary geartrain is difficult. It need to comply with a number of constraints. These constraints relate to the geometrical connection of the planetary geartrains. This review of the achievable design and style room of a Helical geartrain utilizes geometric layouts. The ring equipment, sunshine, and ring equipment have no influence on the ratio of the planetary transmission. Nonetheless, helical geartrains are a good option for many programs.
Spur gear planetary gearbox
The blend of planetary gears and spur gears in a transmission technique is named a planetary or spur gearbox. The two the planetary gear and spur gear have their personal attributes and are utilized in numerous varieties of automobiles. They perform in a comparable way, but are constructed differently. Listed here are some essential distinctions in between the two sorts of gears. Outlined under are some of the most important variations amongst them:
Helical gears: As opposed to spur gears, helical gears make important axial forces in the equipment mesh. They also characteristic better sliding contact at the point of tooth get in touch with. The helix angle of a gearbox is usually in the range of fifteen to thirty degrees. The increased the helix angle, the much more axial forces will be transmitted. The axial drive in a helical gearbox is better than that of a spur equipment, which is the explanation why helical gears are more effective.
As you can see, the planetary gearhead has a lot of variations and applications. Nonetheless, you should take care in selecting the amount of teeth for your planetary equipment technique. A five:1 spur equipment travel ratio, for example, means that the sunlight gear requirements to complete five revolutions for each output provider revolution. To attain this, you may want to pick a sunshine gear with 24 teeth, or five mm for each and every revolution. You are going to need to have to know the metric units of the planetary gearhead for it to be compatible with diverse sorts of equipment.
An additional essential function of a planetary gearbox is that it doesn’t require all of the spur gears to rotate close to the axis of the travel shaft. Instead, the spur gears’ interior teeth are mounted and the drive shaft is in the very same path as the output shaft. If you pick a planetary gearbox with mounted inner tooth, you’ll want to make certain that it has ample lubrication.
The other considerable distinction in between a spur equipment and a planetary gearbox is the pitch. A planetary gearbox has a higher pitch diameter, while a spur gear has low pitch. A spur equipment is in a position to take care of increased torques, but isn’t as productive. In addition, its higher torque capacity is a big downside. Its effectiveness is related to that of a spur gear, but it is considerably considerably less noisy.
An additional difference between planetary and spur gear motors is their price. Planetary gear motors are inclined to be much more pricey than spur gear motors. But spur gears are more affordable to produce, as the gears on their own are smaller and easier. Nevertheless, planetary gear motors are more productive and effective. They can manage decrease torque purposes. But each gear carries a fastened load, limiting their torque. A spur gear motor also has fewer internal frictions, so it is often suited for reduced torque programs.
Yet another variation among spur gears and planetary gears is their orientation. Solitary spur gears are not coaxial gearboxes, so they’re not coaxial. On the other hand, a planetary gearbox is coaxial, indicating its input shaft is also coaxial. In addition to this, a planetary gearbox is produced of two sets of gear wheels with the exact same orientation. This offers it the capacity to attain concentricity.
Another variation between spur gears and planetary gears is that a planetary equipment has an integer quantity of teeth. This is important simply because each equipment need to mesh with a sun equipment or a ring equipment. Furthermore, each world should have a corresponding amount of tooth. For each earth to mesh with the sun, the tooth must have a particular length aside from the other. The spacing amongst planets also issues.
In addition to the dimension, the planetary gear system is also recognized as epicyclic gearing. A planetary gear system has a solar equipment in the heart, which serves as the enter equipment. This gear has at the very least a few driven gears. These gears interact with every single other from the inside of and kind an inside spur gear design. These equipment sets are highly durable and capable to change ratios. If desired, a planetary gear train can be transformed to yet another ratio, thus enhancing its effectiveness.
Yet another important big difference among a spur equipment and a planetary gearbox is the kind of teeth. A spur gear has tooth that are parallel to the shaft, while a planetary equipment has enamel that are angled. This sort of equipment is most suitable for reduced-speed applications, the place torque is necessary to move the actuation object. Spur gears also create sound and can injury gear teeth due to repeated collisions. A spur gear can also slip, preventing torque from achieving the actuation item.
