Product Description
P planetary gear box
Characteristics:
1. Modular design realizes variable combination.
2. Housing is made of cast iron ,which improve its rigidity and anti-vibration.
3. Sun and planet gears are processed by cementite and hardening, gears are processed by grinding, which improve the efficiency and lifetime of gear units.
4. Input mode: coaxial input, helical gear input, bevel helical gear input.
5. Output mode: internal involute spline, hollow shaft with shrink disk, external involute spline, CZPT shaft with flat key.
6. Mounting mode: horizontal vertical, torque-arm.
7. P series size 9-34, transmission stage:2,3, ratio:25-4000,ratio will be larger in combination with R,K series.
Gearing Arrangement:
PlanetaryInput Speed:750/1000/1500RPM
Model Number:PStage No:2 or 3Output Torque:1.4–22212Nm
Output Speed:0.19-60RPM
Housing material:Cast Iron
Rated Power:14-9551KW
Place of Origin:ZheJiang China (Mainland)
Ratio:25-4000
Mounting type:Horizontal, Vertical , Torque-arm
Packing & Delivery:
Tight packaging to protect the product from damage. Support a variety of payment and transportation methods.
About us:
HangZhou CZPT machinery technology Co., Ltd is an industry transmission solutions manufacuturer and service provider.
We offer 1 stop solution for power transmission products for different factories, such as chemicals, energy, material handling, environmental, extraction, pulp and paper, steel and metal, food and beverage, and construction industries.
We supply: Customised gears, Small gearmotors, Industrial gearboxes, Motors, Brand product sourcing.
We offer renowned brand sourcing serivice for customers.
Our industrial Gear, Gearbox, gearmotor and motor are sold to more than 30 countries. High quality, good price, in time response and sincere service are our value and promises. We aim at making happy cooperation with our customers, bring them reliable and comfortable service. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Industry |
|---|---|
| Function: | Speed Reduction |
| Layout: | Coaxial |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Three-Step |
| Customization: |
Available
| Customized Request |
|---|
What is a Planetary Gearbox?
A planetary gearbox is a mechanical device in which the teeth of a planet mesh with the teeth of its sun or ring. The number of teeth and the spacing of planets will determine whether the teeth mesh correctly. In this article, we will learn more about planetary gearboxes. Besides understanding their working, you can also learn how to design your own. Here are some examples:
planetary gearboxes
If your car has an automatic transmission, then a planetary gearbox is the type you have. It is possible to find out if you have this type of gearbox by consulting the owner’s manual, calling the service department of your car’s manufacturer, or conducting a search using your favorite search engine. However, planetary gears are more complex and have many more components than standard gearboxes. The following information will explain more about this type of gearbox.
Planetary gearboxes use three different gear types to transmit torque. The sun gear sits in the center of the gear assembly, while the other gears rotate around it. A carrier connects the two gears, and is designed to set the spacing between them. When the gears are rotated, the carrier will spin, enabling the entire assembly to work together. The carrier also incorporates the output shaft. For this gearbox to work effectively, it must meet the application’s requirements.
There are three main types of planetary gearboxes: the basic model is highly efficient and transmits 97% of the power input. The earliest models are not complex, but they do have some key differences. Some of these differences make them ideal for various applications. For example, a planetary gearbox can operate in alternating and continuous operation, with the output support having internal grooving. Some designs have more than one output shaft, allowing the user to choose the configuration and torque that is best for their application.
One of the main differences between a planetary gearbox and a conventional one is the way the planetary parts move. A planetary gearbox may have multiple axes for increased torque. A planetary gearbox can provide a torque up to 113,000 N.m. by rotating its maximum teeth simultaneously. They are the ideal choice for space-constrained applications. For instance, a car with small spaces can install one with ease.
A planetary gearbox’s gear ratio is determined by the ratio of the sun gear to the ring gear. The number of teeth on the sun gear is a way to adjust the gear ratio. Smaller sun gears result in larger planetary gear ratios, while larger ones cause a decrease in torque. The ratio between planetary gears ranges from 3:1 to 10:1, with the lowest ratio being three. The greatest possible ratio is 10:1.
A planetary gearbox has many benefits. The compact design makes them a more efficient choice for small motors and is advantageous for servo functions. Planetary gearboxes have low inertia, which is an important factor, especially in servo applications, since the inertia of the gearbox adds to the motor’s load inertia. The planetary gearboxes are typically lubricated with grease or oil, so you don’t need to worry about re-lubrication or maintenance.
planetary gearboxes with output shaft
The advantages of planetary gearboxes are numerous. They are widely used in many applications, from automobiles to medical equipment, goods & personnel lifts to machine tools. They are also used in derrick & dockyard cranes and slewing drives. These gearboxes are available in various sizes and shapes, ranging from small to extremely large. There are many different types, and each is designed to suit its intended use.
The LP generation 3 gearhead series combines maximum quality with economic precision in a low-backlash planetary gearbox. The output shaft version is especially suited for high-speed, highly dynamic cyclic operation. Another version is the SP+ HIGH SPEED. The SP+ high-speed version is designed to achieve maximum speeds while in continuous operation. If you need a planetary gearbox with an output shaft, look no further. It is the best choice for many applications.
As the name suggests, a planetary gearbox incorporates planetary parts and an output shaft. The outer gears (also called the planetary gears) are connected by a carrier to the output shaft. The carrier is then connected to the output shaft by a ring. There are two or more planetary gears inside the planetary gearbox. Each gear is connected to a carrier, which is connected to the output shaft.
An epicyclic planetary gear train can be assembled so that the planet gear rolls around the sun gear. In the wheel drive planetary gearbox, the planetary gears are grouped over the housing to optimize the size and weight of the system. The planetary gear train can handle torques as high as 332,000 N.m., with the ring gear being fixed while the sun gear is movable.
Another advantage of a planetary gearbox is that it uses many teeth at once. This allows for high speed reduction and high torque transmission, and it is extremely compact. Planetary gearboxes with output shaft are ideal for space-constrained applications. Their compact size and minimal weight make them a popular choice in many industries. They are also known as epicyclic gears and are used in many different types of machines.
A planetary gearbox can have three components. A central sun gear, an outer ring known as the inner gear, and an output shaft. These three components are linked by a carrier. The carrier rotates so that the input and output gears are in sync. They also have a standard gap between the gears. The carrier also acts as the output shaft. They can be used to create small machines, such as a bicycle acceleration hub.
planetary gearboxes with integer number of teeth
When designing a planetary gearbox, one must determine the amount of tooth count. This figure is known as the mesh load factor Kg, and is based on the normal tooth forces that are generated in each mesh. The number of planets, the error in the gear design, and the rigidity of the housing all affect Kg. Depending on the type of application, Kg can be calculated by using different standards.
In a typical planetary gearbox, the ratio is an integer number, and the lowest is 3:1. At a ratio of 10, the sun gear is too large and the sun wheel is too low to provide a sufficient amount of torque. In most cases, the ratio is an integer value, and the teeth are evenly spaced. The gear mesh is then balanced to grade 2. The carrier is measured three-dimensionally to detect the accuracy of the planet pin hole in the carrier.
In the simplest case, each planetary gear mesh produces a dynamic signal at its mesh frequency. These signals can cancel or reinforce in various ways. A helix angle, however, introduces axial forces into the gear mesh, which can be cancelled or reinforced in the same way as torques. As the helix angle is an integer number, this planetary gear model does not necessarily require infinite precision.
The resulting motion period is measured in rotational angles. This figure can be used to determine fault diagnosis and calculate the minimum data length required. It can also be used to calculate the kinematic motion of a faulty planet gear tooth. It is important to note that fault-mesh motion is not instantaneous, and therefore, it requires a sufficient amount of time to fully mesh a faulty planet gear.
The load-share factor is similar to that of spur and helical gearboxes, and can be used to calculate dynamic load sharing. When the load share factor is low, the individual gear meshes are slightly loaded. Deflections can vary, especially with high-precision gears. Therefore, the design process should incorporate the tolerance chain. This will ensure the correct ratio of gear mesh.
A planetary gearbox is a type of planetary gear system that is used in motors. It has a sun gear at the center and a set of outer gears. Each gear turns according to its axis around the sun. They are interconnected by a ring component and are connected to each other through a carrier. The carrier also includes the output shaft. And since the sun gear is centered, the mesh is standard.
As an added benefit, planetary gearboxes have sliding surfaces, which reduce noise and vibration. Despite the high-quality of planetary gearboxes, it is important to properly lubricate them to avoid wear and tear. CZPT uses CZPT. In order to make the planetary gearboxes last a long time, the lubricant is usually incorporated in the planetary gearbox.
editor by CX 2024-03-26
China Standard Factory High Precision Gears P Series High Torque Heavy Duty Planetary Gearbox near me factory
Merchandise Description
Item Description
Factory high precision gears P series higher torque Large Responsibility Planetary Gearbox
P Series Planetary Gearbox adopts the involute planetary equipment transmission with internal mesh, outer mesh and divided energy employed reasonably. So the series has the functions of light-weight weight, small volume, high transmission ratio, higher efficiency, sleek rotation, lower sound and very good applicability.
Application:
P Collection Planetary Gearbox is widely used in numerous industries this sort of as metallurgy, mining, hoisting and transportation, electrical electricity, CZPT resources, design and constructing components, light-weight business and site visitors, etc.
P sequence planetary gearbox with very good prices
1.P Series Planetary Gear Units is designed according to the involute planetary gear transmission with inner mesh,outer mesh and divided power employed reasonably.
2.P series planetary gear unit has the feature of light weight , small volume, high transmission ratio,
high efficiency, smooth rotation, low noise and good applicability.
3.P series is widely used in industries such as metallurgy, mining, hoisting and transportation, electrical power, energy resources, construction and building materials, light industry and traffic.
Thorough Pictures
4.Specialized Knowledge
five.Basic Information
Gear Arrangement:Helical gear
Mounting Type: Horizontal, Vertical
Kinds: P2N,P2L,P2S,P2K,P3N,P3S,P3K
6.Characteristics
P series planetary gearbox with very good prices
7.Explanation of types
P2N-2-stage planetary gear units:
P2L-Bevel,2-stage planetary gear units:
P2S-Helical,2-stage planetary gear units
P2K-Bevel-helical,2-stage planetary gear units:
P3N-3-stage planetary gear units
P3S-Helical,3-stage planetary gear units
P3K-Bevel-helical,3-stage planetary gear units
Solution Parameters
Product description:
Certifications
Packaging & Delivery
Business Profile
Our Advantages
FAQ
one.Q:What types of gearbox can you generate for us?
A:Primary merchandise of our business: UDL collection speed variator,RV collection worm equipment reducer, ATA sequence shaft mounted gearbox, X,B sequence equipment reducer,P collection planetary gearbox and R, S, K, and F series helical-tooth reducer, more than 1 hundred models and hundreds of specs
two.Q:Can you make as for each personalized drawing?
A: Indeed, we supply personalized support for clients.
three.Q:What is your conditions of payment ?
A: thirty% CZPT payment by T/T after signing the contract.70% before delivery
four.Q:What is your MOQ?
A: 1 Set
Welcome you make contact with me if you are interested in our merchandise.
Our crew will support any need to have you may have.
A Brief Overview of the Spur Equipment and the Helical Planetary Gearbox
This article will supply a brief overview of the Spur gear and the helical planetary gearbox. To understand more about the positive aspects of these gearboxes, read on. Here are a number of common uses for planetary gears. A planetary gearbox is utilized in numerous vehicles. Its performance makes it a well-known decision for small engines. Here are 3 illustrations. Every single has its benefits and downsides. Let us investigate every single a single.
helical planetary gearbox
In phrases of value, the CZPT is an entry-amount, hugely dependable helical planetary gearbox. It is appropriate for purposes in which room, bodyweight, and torque reduction are of substantial worry. On the other hand, the X-Treme collection is appropriate for purposes necessitating large-acceleration, high-axial and radial masses, and higher-velocity functionality. This post will examine the rewards of each and every sort of planetary gearbox.
A planetary gearbox’s traction-based style is a variation of the stepped-earth style. This variation depends on the compression of the elements of the stepped-world style. The ensuing design avoids restrictive assembly conditions and timing marks. When compared to traditional gearboxes, compound planetary gears have a better transmission ratio, and they do so with an equal or more compact quantity. For case in point, a 2:1 ratio compound world would be utilized with a fifty-ton ring gear, and the outcome would be the same as a 100-ton ring gear, but the planetary disks would be half the diameter.
The Helical planetary gearbox makes use of three elements: an input, an output, and a stationary place. The basic model is very successful and transmits 97% of the input energy. There are three primary sorts of planetary gearboxes, each and every focusing on a distinct performance attribute. The CZPT fundamental line is an superb location to start off your analysis into planetary gearboxes. In addition to its efficiency and flexibility, this gearbox has a host of modular characteristics.
The Helical planetary gearbox has several positive aspects. It is versatile, light-weight, and simple to maintain. Its framework brings together a sun gear and a world equipment. Its teeth are organized in a way that they mesh with each and every other and the sunlight gear. It can also be utilised for stationary apps. The sunshine equipment retains the carrier stationary and rotates at the charge of -24/sixteen and -3/2, dependent on the quantity of tooth on each equipment.
A helical planetary gearbox can lessen sound. Its condition is also scaled-down, minimizing the dimension of the system. The helical gears are usually quieter and run more effortlessly. The zero helix-angle gears, in distinction, have more compact dimensions and larger torque density. This is a reward, but the latter also increases the daily life of the program and is much less expensive. So, even though the helical planetary gearbox has many benefits, the latter is advised when space is restricted.
The helical gearbox is far more successful than the spur equipment, which is limited by its absence of axial load ingredient. The helical gears, on the other hand, create substantial axial forces in the equipment mesh. They also exhibit more sliding at the details of tooth speak to, incorporating friction forces. As these kinds of, the Helical planetary gearbox is the favored decision in servo applications. If you are searching for a gearbox to minimize sounds and improve performance, Helical planetary gearboxes are the appropriate option.
The major variations between the two types of planetary gears can be located in the style of the two outer rings. The outer ring is also known as the solar equipment. The two gears mesh together in accordance to their very own axes. The outer ring is the planetary gear’s provider. Its weight is proportional to the portion of the ring that is stationary. The carrier sets the gaps between the two gears.
Helical gears have angled tooth and are ideal for apps with substantial hundreds. They are also incredibly resilient and can transfer a higher load. A common Helical gearbox has two pairs of enamel, and this ensures sleek transmission. In addition, the elevated contact ratio qualified prospects to reduce fluctuations in mesh stiffness, which signifies far more load potential. In terms of cost, Helical planetary gears are the most affordable gearbox variety.
The outer ring gear drives the internal ring gear and encompassing planetary elements. A wheel travel planetary gearbox could have as a lot as 332,000 N.m. torque. Yet another typical kind of planetary gearbox is wheel generate. It is similar to a hub, but the outer ring gear drives the wheels and the sunlight gear. They are often merged over a housing to improve dimension. 1-stage Helical gears can be employed in bicycles, whilst a two-phase planetary equipment program can take care of up to 113,000 N.m. torque.
The design and style of a helical planetary geartrain is difficult. It have to comply with numerous constraints. These constraints relate to the geometrical relationship of the planetary geartrains. This study of the feasible style space of a Helical geartrain employs geometric layouts. The ring equipment, sun, and ring equipment have no result on the ratio of the planetary transmission. Nonetheless, helical geartrains are a very good choice for a lot of programs.
Spur gear planetary gearbox
The mix of planetary gears and spur gears in a transmission method is referred to as a planetary or spur gearbox. Equally the planetary equipment and spur gear have their very own qualities and are employed in numerous types of cars. They perform in a similar way, but are constructed otherwise. Listed here are some crucial differences between the two types of gears. Detailed under are some of the most important variations in between them:
Helical gears: As opposed to spur gears, helical gears generate significant axial forces in the equipment mesh. They also attribute greater sliding make contact with at the level of tooth get in touch with. The helix angle of a gearbox is generally in the selection of fifteen to 30 levels. The higher the helix angle, the a lot more axial forces will be transmitted. The axial pressure in a helical gearbox is greater than that of a spur gear, which is the reason why helical gears are much more successful.
As you can see, the planetary gearhead has many variations and applications. Nonetheless, you should get treatment in deciding on the quantity of enamel for your planetary gear technique. A 5:1 spur gear drive ratio, for example, signifies that the sunshine equipment wants to comprehensive five revolutions for every single output carrier revolution. To obtain this, you’ll want to select a sunlight equipment with 24 enamel, or 5 mm for each and every revolution. You will want to know the metric models of the planetary gearhead for it to be suitable with different varieties of equipment.
An additional critical characteristic of a planetary gearbox is that it does not demand all of the spur gears to rotate all around the axis of the drive shaft. Rather, the spur gears’ internal enamel are fastened and the travel shaft is in the identical route as the output shaft. If you pick a planetary gearbox with fastened inside teeth, you will want to make certain that it has sufficient lubrication.
The other significant variation among a spur gear and a planetary gearbox is the pitch. A planetary gearbox has a large pitch diameter, while a spur equipment has low pitch. A spur equipment is ready to handle increased torques, but isn’t really as productive. In addition, its larger torque functionality is a massive downside. Its performance is related to that of a spur equipment, but it is significantly significantly less noisy.
One more difference between planetary and spur gear motors is their cost. Planetary gear motors have a tendency to be much more expensive than spur gear motors. But spur gears are less expensive to make, as the gears them selves are smaller and less difficult. Nonetheless, planetary equipment motors are more productive and powerful. They can manage lower torque purposes. But each equipment carries a mounted load, restricting their torque. A spur gear motor also has less inside frictions, so it is typically suited for reduce torque applications.
Yet another big difference among spur gears and planetary gears is their orientation. Solitary spur gears are not coaxial gearboxes, so they’re not coaxial. On the other hand, a planetary gearbox is coaxial, which means its input shaft is also coaxial. In addition to this, a planetary gearbox is made of two sets of equipment wheels with the very same orientation. This provides it the capacity to attain concentricity.
An additional distinction in between spur gears and planetary gears is that a planetary equipment has an integer variety of enamel. This is essential due to the fact every equipment should mesh with a solar equipment or a ring equipment. Moreover, each world have to have a corresponding number of tooth. For every single world to mesh with the sun, the enamel have to have a specified distance aside from the other. The spacing amongst planets also issues.
In addition to the measurement, the planetary gear program is also recognized as epicyclic gearing. A planetary gear technique has a sun equipment in the heart, which serves as the input equipment. This equipment has at the very least 3 pushed gears. These gears engage with each and every other from the within and form an internal spur equipment style. These gear sets are highly sturdy and in a position to modify ratios. If preferred, a planetary equipment teach can be converted to an additional ratio, thus maximizing its efficiency.
Another important difference between a spur gear and a planetary gearbox is the variety of enamel. A spur gear has teeth that are parallel to the shaft, even though a planetary equipment has enamel that are angled. This kind of gear is most appropriate for lower-pace apps, in which torque is necessary to transfer the actuation object. Spur gears also produce noise and can hurt gear tooth because of to repeated collisions. A spur equipment can also slip, avoiding torque from achieving the actuation item.