Product Description
Product Description
1.P series planetary gear reducer is widely used in metallurgy , mining, lifting and transport , electricity, energy , building
materials, light industry, transportation and other industrial sectors.
2. P series planetary gear involute planetary gear transmission , within a reasonable use, external gear , power split .
3. The planetary gear modular design changes can be combined according to customer requirements.
4.Carburized gears are used to obtain high- hard wear-resistant surface , all the heat treatment after grinding gear teeth ,
reduce noise , improve the overall efficiency and service life.
5. Hight quality gear reducer , small transmission ratio range , high efficiency, smooth operation, low noise adaptability and
other characteristics .
If you need to customize, please click here
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Speed ratio range |
basic type 25 ~ 4000 |
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torque range |
2.6 ~ 900knm |
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power range |
22 ~ 1920kw |
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Installation form: |
1. Horizontal installation / foot installation 2. Vertical installation / flange installation 3. Torsion arm installation. |
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Output mode |
1. Hollow output shaft with shrink disc 2. CZPT output shaft with flat key 3. Hollow shaft with involute spline 4. CZPT shaft with involute spline |
1 . Input: concentric shaft input , the helical gear input , bevel – helical gear input, bevel gear input.
2 . Output: the splined inner, hollow shaft shrink disc, splined outer, CZPT shaft flat key .
3.The planetary gear involute planetary gear transmission, within a reasonable use of external gear, power split. Therefore,light weight, small size, transmission ratio range, high efficiency, smooth operation, low noise, strong adaptability and other
characteristics.
4 . Box with ductile iron, greatly improving cabinet rigidity and shock resistance.
5 . Modular design , according to customer requirements to change the combination types .
6 . The installation forms : horizontal and vertical installation, torque arm mounting
7 . Combined with R series , K series to get greater ratio .
Detailed Photos
For more models or customization, please click here!
Click on the picture below for details
MOREPRODUCTS
| Hardness: | Hardened Tooth Surface |
|---|---|
| Installation: | Horizontal Type |
| Layout: | Coaxial |
| Gear Shape: | Planetary |
| Step: | Single-Step |
| Type: | Gear Reducer |
| Samples: |
US$ 1500/Piece
1 Piece(Min.Order) | |
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A Brief Overview of the Spur Gear and the Helical Planetary Gearbox
This article will provide a brief overview of the Spur gear and the helical planetary gearbox. To learn more about the advantages of these gearboxes, read on. Here are a few common uses for planetary gears. A planetary gearbox is used in many vehicles. Its efficiency makes it a popular choice for small engines. Here are three examples. Each has its benefits and drawbacks. Let’s explore each one.
helical planetary gearbox
In terms of price, the CZPT is an entry-level, highly reliable helical planetary gearbox. It is suitable for applications where space, weight, and torque reduction are of high concern. On the other hand, the X-Treme series is suitable for applications requiring high-acceleration, high-axial and radial loads, and high-speed performance. This article will discuss the benefits of each type of planetary gearbox.
A planetary gearbox’s traction-based design is a variation of the stepped-planet design. This variation relies on the compression of the elements of the stepped-planet design. The resulting design avoids restrictive assembly conditions and timing marks. Compared to conventional gearboxes, compound planetary gears have a greater transmission ratio, and they do so with an equal or smaller volume. For example, a 2:1 ratio compound planet would be used with a 50-ton ring gear, and the result would be the same as a 100-ton ring gear, but the planetary disks would be half the diameter.
The Helical planetary gearbox uses three components: an input, an output, and a stationary position. The basic model is highly efficient and transmits 97% of the input power. There are three main types of planetary gearboxes, each focusing on a different performance characteristic. The CZPT basic line is an excellent place to start your research into planetary gearboxes. In addition to its efficiency and versatility, this gearbox has a host of modular features.
The Helical planetary gearbox has multiple advantages. It is versatile, lightweight, and easy to maintain. Its structure combines a sun gear and a planet gear. Its teeth are arranged in a way that they mesh with each other and the sun gear. It can also be used for stationary applications. The sun gear holds the carrier stationary and rotates at the rate of -24/16 and -3/2, depending on the number of teeth on each gear.
A helical planetary gearbox can reduce noise. Its shape is also smaller, reducing the size of the system. The helical gears are generally quieter and run more smoothly. The zero helix-angle gears, in contrast, have smaller sizes and higher torque density. This is a benefit, but the latter also increases the life of the system and is less expensive. So, while the helical planetary gearbox has many advantages, the latter is recommended when space is limited.
The helical gearbox is more efficient than the spur gear, which is limited by its lack of axial load component. The helical gears, on the other hand, generate significant axial forces in the gear mesh. They also exhibit more sliding at the points of tooth contact, adding friction forces. As such, the Helical planetary gearbox is the preferred choice in servo applications. If you’re looking for a gearbox to reduce noise and improve efficiency, Helical planetary gearboxes are the right choice.
The main differences between the two types of planetary gears can be found in the design of the two outer rings. The outer ring is also called the sun gear. The two gears mesh together according to their own axes. The outer ring is the planetary gear’s carrier. Its weight is proportional to the portion of the ring that is stationary. The carrier sets the gaps between the two gears.
Helical gears have angled teeth and are ideal for applications with high loads. They are also extremely durable and can transfer a high load. A typical Helical gearbox has two pairs of teeth, and this ensures smooth transmission. In addition, the increased contact ratio leads to lower fluctuations in mesh stiffness, which means more load capacity. In terms of price, Helical planetary gears are the most affordable gearbox type.
The outer ring gear drives the inner ring gear and surrounding planetary parts. A wheel drive planetary gearbox may have as much as 332,000 N.m. torque. Another common type of planetary gearbox is wheel drive. It is similar to a hub, but the outer ring gear drives the wheels and the sun gear. They are often combined over a housing to maximize size. One-stage Helical gears can be used in bicycles, while a two-stage planetary gear system can handle up to 113,000 N.m. torque.
The design of a helical planetary geartrain is complicated. It must comply with several constraints. These constraints relate to the geometrical relationship of the planetary geartrains. This study of the possible design space of a Helical geartrain uses geometric layouts. The ring gear, sun, and ring gear have no effect on the ratio of the planetary transmission. Nonetheless, helical geartrains are a good choice for many applications.
Spur gear planetary gearbox
The combination of planetary gears and spur gears in a transmission system is called a planetary or spur gearbox. Both the planetary gear and spur gear have their own characteristics and are used in various kinds of vehicles. They work in a similar way, but are built differently. Here are some important differences between the two types of gears. Listed below are some of the most important differences between them:
Helical gears: As opposed to spur gears, helical gears generate significant axial forces in the gear mesh. They also feature greater sliding contact at the point of tooth contact. The helix angle of a gearbox is generally in the range of 15 to 30 degrees. The higher the helix angle, the more axial forces will be transmitted. The axial force in a helical gearbox is greater than that of a spur gear, which is the reason why helical gears are more efficient.
As you can see, the planetary gearhead has many variations and applications. However, you should take care in selecting the number of teeth for your planetary gear system. A five:1 spur gear drive ratio, for example, means that the sun gear needs to complete five revolutions for every output carrier revolution. To achieve this, you’ll want to select a sun gear with 24 teeth, or five mm for each revolution. You’ll need to know the metric units of the planetary gearhead for it to be compatible with different types of machines.
Another important feature of a planetary gearbox is that it doesn’t require all of the spur gears to rotate around the axis of the drive shaft. Instead, the spur gears’ internal teeth are fixed and the drive shaft is in the same direction as the output shaft. If you choose a planetary gearbox with fixed internal teeth, you’ll need to make sure that it has enough lubrication.
The other significant difference between a spur gear and a planetary gearbox is the pitch. A planetary gearbox has a high pitch diameter, while a spur gear has low pitch. A spur gear is able to handle higher torques, but isn’t as efficient. In addition, its higher torque capability is a big drawback. Its efficiency is similar to that of a spur gear, but it is much less noisy.
Another difference between planetary and spur gear motors is their cost. Planetary gear motors tend to be more expensive than spur gear motors. But spur gears are cheaper to produce, as the gears themselves are smaller and simpler. However, planetary gear motors are more efficient and powerful. They can handle lower torque applications. But each gear carries a fixed load, limiting their torque. A spur gear motor also has fewer internal frictions, so it is often suited for lower torque applications.
Another difference between spur gears and planetary gears is their orientation. Single spur gears are not coaxial gearboxes, so they’re not coaxial. On the other hand, a planetary gearbox is coaxial, meaning its input shaft is also coaxial. In addition to this, a planetary gearbox is made of two sets of gear wheels with the same orientation. This gives it the ability to achieve concentricity.
Another difference between spur gears and planetary gears is that a planetary gear has an integer number of teeth. This is important because each gear must mesh with a sun gear or a ring gear. Moreover, each planet must have a corresponding number of teeth. For each planet to mesh with the sun, the teeth must have a certain distance apart from the other. The spacing between planets also matters.
Besides the size, the planetary gear system is also known as epicyclic gearing. A planetary gear system has a sun gear in the center, which serves as the input gear. This gear has at least three driven gears. These gears engage with each other from the inside and form an internal spur gear design. These gear sets are highly durable and able to change ratios. If desired, a planetary gear train can be converted to another ratio, thereby enhancing its efficiency.
Another important difference between a spur gear and a planetary gearbox is the type of teeth. A spur gear has teeth that are parallel to the shaft, while a planetary gear has teeth that are angled. This type of gear is most suitable for low-speed applications, where torque is necessary to move the actuation object. Spur gears also produce noise and can damage gear teeth due to repeated collisions. A spur gear can also slip, preventing torque from reaching the actuation object.
editor by CX 2023-04-28
China Custom Agriculture Gear Box Pto Agricultural Reverse Gearbox with Handle with Reverse Forward Handle near me supplier
Merchandise Description
Solution Description
Company Profile
In 2571, HangZhou CZPT Equipment Co.,ltd was set up by Ms. Iris and her 2 associates(Mr. Tian and Mr. Yang) in HangZhou metropolis(ZHangZhoug province, China), all 3 Founders are engineers who have more than averaged thirty many years of encounter. Then simply because the specifications of enterprise enlargement, in 2014, it moved to the current Xihu (West Lake) Dis. Industrial Zone (HangZhou town, ZHangZhoug province, China).
By means of our effectively-identified manufacturer ND, CZPT Equipment provides agricultural remedies to agriculture machinery producer and distributors globally by means of a complete line of spiral bevel gearboxes, straight bevel gearboxes, spur gearboxes, drive shafts, sheet metallic, hydraulic cylinder, motors, tyre, worm gearboxes, worm operators and so forth. Items can be customized as request.
We, CZPT machinery recognized a full quality management system and product sales service community to supply customers with high-top quality items and satisfactory support. Our goods are offered in forty provinces and municipalities in China and 36 countries and locations in the globe, our main market place is the European market.
Certifications
Our Manufacturing facility
Sample Room
Why decide on us?
one) Customization: With a strong R&D crew, and we can build products as needed. It only takes up to 7 times for us to layout a established of drawings. The generation time for new merchandise is typically 50 times or less.
2) Quality: We have our personal complete inspection and tests products, which can make sure the high quality of the merchandise.
three) Capability: Our yearly manufacturing potential is over five hundred,000 sets, also, we also accept tiny amount orders, to satisfy the requirements of distinct customer’s acquire portions.
4) Services: We concentrate on providing higher-quality items. Our items are in line with worldwide specifications and are largely exported to Europe, Australia, and other nations around the world and regions.
five) Cargo: We are near to HangZhou and ZheJiang ports, to offer the swiftest transport service.
Packaging & Shipping
FAQ
Q: Are you a trading firm or maker?
A: We are manufacturing unit and providing gearbox ODM & OEM companies for the European industry for far more than 10 a long time
Q: Do you supply samples? is it free of charge or added?
A: Sure, we could offer the sample for free of charge demand but do not pay the cost of freight.
Q: How long is your shipping time? What is your conditions of payment?
A: Typically it is 40-forty five times. The time could range relying on the item and the level of customization.
For standard items, the payment is: 30% T/T in advance,harmony ahead of shipment.
Q: What is the specific MOQ or cost for your item?
A: As an OEM company, we can offer and adapt our products to a extensive assortment of wants.
Hence, MOQ and cost may possibly greatly range with dimensions, material and additional specs For occasion, expensive goods or standard items will usually have a reduced MOQ. Make sure you make contact with us with all relevant information to get the most precise quotation.
If you have another question, you should feel free to make contact with us.
What is a Planetary Gearbox?
A planetary gearbox is a mechanical gadget in which the tooth of a planet mesh with the teeth of its sunshine or ring. The variety of enamel and the spacing of planets will figure out whether or not the enamel mesh properly. In this post, we will learn a lot more about planetary gearboxes. Besides knowing their working, you can also learn how to design and style your possess. Below are some illustrations:
planetary gearboxes
If your car has an automatic transmission, then a planetary gearbox is the variety you have. It is attainable to discover out if you have this sort of gearbox by consulting the owner’s guide, contacting the support office of your car’s producer, or conducting a research using your favored lookup motor. Even so, planetary gears are much more complex and have several more parts than regular gearboxes. The adhering to info will explain more about this variety of gearbox.
Planetary gearboxes use a few distinct gear kinds to transmit torque. The solar gear sits in the middle of the gear assembly, while the other gears rotate about it. A carrier connects the two gears, and is made to established the spacing in between them. When the gears are rotated, the carrier will spin, enabling the complete assembly to work together. The carrier also incorporates the output shaft. For this gearbox to perform properly, it should satisfy the application’s requirements.
There are 3 main types of planetary gearboxes: the standard model is hugely successful and transmits 97% of the electricity enter. The earliest designs are not complicated, but they do have some essential variances. Some of these distinctions make them perfect for various apps. For illustration, a planetary gearbox can function in alternating and continuous operation, with the output assist possessing interior grooving. Some styles have much more than one particular output shaft, enabling the user to choose the configuration and torque that is ideal for their software.
One particular of the main variances among a planetary gearbox and a conventional a single is the way the planetary parts transfer. A planetary gearbox may have a number of axes for increased torque. A planetary gearbox can provide a torque up to 113,000 N.m. by rotating its optimum teeth concurrently. They are the best option for space-constrained programs. For occasion, a car with tiny areas can put in a single with ease.
A planetary gearbox’s gear ratio is determined by the ratio of the sun equipment to the ring equipment. The variety of enamel on the sunshine equipment is a way to change the gear ratio. More compact sunshine gears end result in bigger planetary gear ratios, while bigger kinds result in a lower in torque. The ratio among planetary gears ranges from 3:1 to ten:1, with the cheapest ratio currently being a few. The best attainable ratio is ten:1.
A planetary gearbox has a lot of positive aspects. The compact style can make them a a lot more efficient choice for little motors and is advantageous for servo functions. Planetary gearboxes have low inertia, which is an essential aspect, particularly in servo apps, given that the inertia of the gearbox adds to the motor’s load inertia. The planetary gearboxes are typically lubricated with grease or oil, so you never need to have to fear about re-lubrication or servicing.
planetary gearboxes with output shaft
The advantages of planetary gearboxes are quite a few. They are commonly utilized in several purposes, from vehicles to health care products, goods & personnel lifts to machine tools. They are also employed in derrick & dockyard cranes and slewing drives. These gearboxes are obtainable in different dimensions and styles, ranging from modest to really massive. There are many different types, and each and every is designed to suit its intended use.
The LP generation 3 gearhead collection combines highest good quality with financial precision in a minimal-backlash planetary gearbox. The output shaft edition is especially suited for higher-pace, very dynamic cyclic operation. Another version is the SP+ Large Pace. The SP+ large-pace variation is made to achieve greatest speeds whilst in continuous operation. If you need a planetary gearbox with an output shaft, search no more. It is the very best selection for a lot of programs.
As the identify indicates, a planetary gearbox incorporates planetary elements and an output shaft. The outer gears (also named the planetary gears) are linked by a provider to the output shaft. The carrier is then linked to the output shaft by a ring. There are two or more planetary gears within the planetary gearbox. Every gear is linked to a provider, which is connected to the output shaft.
An epicyclic planetary equipment practice can be assembled so that the earth equipment rolls about the sunlight equipment. In the wheel travel planetary gearbox, the planetary gears are grouped over the housing to enhance the dimension and fat of the technique. The planetary equipment teach can handle torques as large as 332,000 N.m., with the ring equipment getting mounted although the sun equipment is movable.
Another advantage of a planetary gearbox is that it utilizes several teeth at when. This allows for higher speed reduction and large torque transmission, and it is incredibly compact. Planetary gearboxes with output shaft are perfect for space-constrained apps. Their compact size and nominal weight make them a popular option in many industries. They are also acknowledged as epicyclic gears and are utilised in many various kinds of devices.
A planetary gearbox can have 3 parts. A central sunshine gear, an outer ring acknowledged as the interior gear, and an output shaft. These a few components are connected by a provider. The provider rotates so that the enter and output gears are in sync. They also have a standard hole between the gears. The provider also functions as the output shaft. They can be utilized to create tiny devices, these kinds of as a bicycle acceleration hub.
planetary gearboxes with integer variety of teeth
When designing a planetary gearbox, 1 must establish the volume of tooth depend. This figure is known as the mesh load element Kg, and is based on the regular tooth forces that are created in each mesh. The number of planets, the mistake in the equipment layout, and the rigidity of the housing all influence Kg. Relying on the type of application, Kg can be calculated by using different specifications.
In a normal planetary gearbox, the ratio is an integer quantity, and the most affordable is 3:1. At a ratio of ten, the sunlight gear is way too huge and the sunlight wheel is as well minimal to supply a sufficient quantity of torque. In most instances, the ratio is an integer value, and the teeth are evenly spaced. The gear mesh is then well balanced to quality 2. The carrier is calculated 3-dimensionally to detect the precision of the planet pin gap in the provider.
In the most basic scenario, every planetary equipment mesh produces a dynamic sign at its mesh frequency. These alerts can terminate or reinforce in various methods. A helix angle, nevertheless, introduces axial forces into the equipment mesh, which can be cancelled or strengthened in the identical way as torques. As the helix angle is an integer amount, this planetary equipment design does not automatically call for infinite precision.
The ensuing movement period of time is measured in rotational angles. This figure can be utilized to establish fault analysis and calculate the minimal data duration essential. It can also be utilized to compute the kinematic motion of a faulty earth gear tooth. It is crucial to notice that fault-mesh motion is not instantaneous, and consequently, it needs a sufficient quantity of time to entirely mesh a faulty planet gear.
The load-share aspect is similar to that of spur and helical gearboxes, and can be utilised to calculate dynamic load sharing. When the load share issue is lower, the personal gear meshes are somewhat loaded. Deflections can differ, specifically with higher-precision gears. Consequently, the design and style method ought to integrate the tolerance chain. This will make certain the appropriate ratio of gear mesh.
A planetary gearbox is a variety of planetary equipment program that is used in motors. It has a sunlight gear at the centre and a established of outer gears. Every single gear turns in accordance to its axis all around the sunlight. They are interconnected by a ring ingredient and are related to every other by way of a carrier. The provider also consists of the output shaft. And considering that the solar gear is centered, the mesh is regular.
As an included gain, planetary gearboxes have sliding surfaces, which lessen noise and vibration. In spite of the large-top quality of planetary gearboxes, it is essential to properly lubricate them to steer clear of wear and tear. CZPT employs CZPT. In buy to make the planetary gearboxes last a extended time, the lubricant is usually integrated in the planetary gearbox.