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China high quality Economical Custom Design Worm Speed Reducer for Package Machine Application

Product Description

Why Choose Us

Product Details

Type

Worm Gear Speed Reducer/ gearbox

Model

WMRV 25/30/40/50/63/75/90/110/130/150/185

Ratio

7.5,10,15,20,25,30,40,50,60,80,100.

Color

Blue(RAL5571)/Silver grey (K9149) Or On Customer Request

Material

Housing: Aluminum alloy(size 25~90) / Cast iron(size 110~185)

Worm wheel: Aluminum Bronze or Tin Bronze

Worm shaft: 20CrMn Ti

Output Shaft: steel-45#

Packing

Carton, Honey Comb Carton, Wooden Case with wooden pallet
Warranty 1 Year
Input Power 0.09kw,0.18kw,1.1KW,1.5KW,2.2KW,3KW,4KW,5.5KW,7.5KW,11Kw and so on.
Usages Industrial Machine: Food Stuff, Ceramics, CHEMICAL, Packing, Dyeing,Wood working, Glass.
IEC Flange IEC standard flange or on customer request
Lubricant Synthetic oil or worm gear oil

 

 

Company Profile

Exhibition

Customized Service

Certificate&Honor

Customer Comments

FAQ

1. How to choose a gearbox which meets our requirement?
You can refer to our catalogue to choose the gearbox or we can help to choose when you provide
the technical information of required output torque, output speed and motor parameter etc.

2. What information shall we give before placing a purchase order?
a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor information etc.
b) Housing color.
c) Purchase quantity.
d) Other special requirements.

3. What industries are your gearboxes being used?
Our gearboxes are widely used in the areas of textile, food processing, beverage, chemical industry,
escalator,automatic storage equipment, metallurgy, tabacco, environmental protection, logistics and etc.

4. Do you sell motors?
We have stable motor suppliers who have been cooperating with us for a long-time. They can provide motors
with high quality.

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Application: Motor, Machinery, Agricultural Machinery
Function: Distribution Power, Speed Changing, Speed Reduction, Speed Increase
Layout: Coaxial
Samples:
US$ 25/Piece
1 Piece(Min.Order)

|

Order Sample

Customization:
Available

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

winch drive

Are there innovations or advancements in winch drive technology that have emerged recently?

In recent years, there have been notable innovations and advancements in winch drive technology that have improved performance, efficiency, and safety. Here’s a detailed explanation of some of the recent innovations and advancements in winch drive technology:

  • Smart and Connected Winch Drives:

One of the significant advancements in winch drive technology is the integration of smart and connected features. Winch drives are now equipped with sensors, communication capabilities, and data processing capabilities, allowing them to be part of the Internet of Things (IoT) ecosystem. These smart winch drives can collect and analyze data in real-time, enabling remote monitoring, predictive maintenance, and performance optimization. They can communicate with other devices and systems, facilitating integration into larger control networks and automation systems.

  • High-Efficiency Motor Technology:

Advancements in motor technology have contributed to higher efficiency in winch drives. Brushless DC (BLDC) motors and energy-efficient AC motors are becoming more prevalent in modern winch drives. These motors offer improved power density, higher torque-to-weight ratio, and better overall energy efficiency compared to traditional brushed motors. Additionally, advancements in motor control algorithms and variable frequency drive (VFD) technology allow for precise control and optimization of motor performance, resulting in increased efficiency and reduced energy consumption.

  • Regenerative Braking:

Regenerative braking is a recent innovation in winch drive technology that improves energy efficiency. When a winch drive applies braking force to control the descent of a load, regenerative braking allows the drive to convert the braking energy into electrical energy. This electrical energy can be fed back into the power supply or stored in batteries for later use. By recovering and reusing energy that would otherwise be wasted as heat, regenerative braking reduces overall energy consumption and increases the efficiency of winch drives.

  • Advanced Control and Safety Systems:

Winch drives now incorporate advanced control and safety systems that enhance their performance and safety. These systems utilize advanced algorithms, real-time data processing, and precise feedback control to optimize the operation of winch drives. They offer features such as load monitoring, automatic load balancing, anti-sway control, and intelligent speed control. Additionally, safety features like emergency stop functions, overload protection, and fault diagnostics are integrated to ensure safe operation and prevent equipment damage or accidents.

  • Improved Materials and Construction:

Advancements in materials and construction techniques have also contributed to the development of more efficient and durable winch drives. The use of lightweight and high-strength materials, such as advanced alloys and composites, improves the power-to-weight ratio of winch drives. Precision machining and advanced manufacturing processes enhance the overall reliability and performance of winch drive components. These advancements result in winch drives that are more compact, reliable, and capable of handling higher loads while maintaining efficiency.

  • Intuitive User Interfaces:

Recent innovations in winch drive technology have focused on improving user interfaces and operator experience. Intuitive touchscreens, graphical user interfaces (GUIs), and ergonomic control panels provide operators with easy-to-use interfaces for monitoring and controlling winch drives. These user interfaces offer real-time feedback, visualizations, and diagnostic information, making it easier for operators to operate winch drives safely and efficiently.

In summary, recent years have seen significant innovations and advancements in winch drive technology. The integration of smart and connected features, high-efficiency motor technology, regenerative braking, advanced control and safety systems, improved materials and construction, and intuitive user interfaces have all contributed to improved performance, efficiency, and safety in winch drives.

winch drive

How do winch drives contribute to precise and controlled movement in lifting operations?

Winch drives play a crucial role in achieving precise and controlled movement in lifting operations. They provide the necessary power and control to lift and lower loads in a controlled manner. Here’s a detailed explanation of how winch drives contribute to precise and controlled movement in lifting operations:

  • Pulling Power:

Winch drives are designed to generate substantial pulling power, allowing them to lift heavy loads. The power output of the winch drive is determined by factors such as the type of drive (electric, hydraulic, or pneumatic), motor power, and gear ratios. The high pulling power of winch drives enables them to handle loads with precision and control, even in challenging lifting scenarios.

  • Variable Speed Control:

Many winch drives offer variable speed control, allowing operators to adjust the lifting or lowering speed according to the specific requirements of the operation. This feature enables precise movement control, particularly when dealing with delicate or sensitive loads. Operators can slow down the speed for fine positioning or speed up the operation for more efficient lifting, depending on the situation. Variable speed control enhances the precision and control of the lifting process, minimizing the risk of load damage or accidents.

  • Braking Systems:

Winch drives are typically equipped with braking systems to ensure load holding and prevent unintended movement. The braking systems are designed to engage when the winch motor is not actively pulling or lowering the load, effectively immobilizing the load at the desired position. This feature allows for precise control over the load’s movement and prevents it from unintentionally drifting or descending. The braking systems contribute to the overall safety and stability of the lifting operation.

  • Control Mechanisms:

The control mechanisms of winch drives play a significant role in achieving precise and controlled movement. Winch drives can be operated manually, through remote control systems, or integrated control interfaces. Remote control systems, for example, enable operators to control the winch drive from a safe distance, providing better visibility and control over the lifting operation. Integrated control interfaces often offer additional features such as load monitoring, digital displays, and programmable settings, allowing for more precise and controlled movement of the load.

  • Load Monitoring and Safety Features:

Winch drives may incorporate load monitoring systems and safety features to further enhance precise and controlled movement. Load monitoring systems provide real-time feedback on the load’s weight, allowing operators to adjust the lifting parameters accordingly. Safety features such as overload protection and limit switches prevent the winch drive from operating beyond its capacity or reaching unsafe positions, ensuring controlled movement and preventing damage or accidents.

By combining their pulling power, variable speed control, braking systems, control mechanisms, and safety features, winch drives enable precise and controlled movement in lifting operations. They provide the necessary power, control, and safety measures to handle heavy loads with accuracy, minimizing the risk of load damage, accidents, or injuries. The precise and controlled movement achieved through winch drives enhances operational efficiency, load positioning, and overall safety in lifting operations.

winch drive

How does the design of a winch drive contribute to efficient load lifting and pulling?

The design of a winch drive plays a critical role in ensuring efficient load lifting and pulling operations. Various design considerations are implemented to optimize performance, reliability, and safety. Here’s a detailed explanation of how the design of a winch drive contributes to efficient load lifting and pulling:

  • Power and Torque:

A well-designed winch drive is equipped with a power source and gearbox that provide sufficient power and torque to handle the intended load. The power source, whether it’s an electric motor or hydraulic system, should have adequate capacity to generate the required energy for the pulling or lifting operation. The gearbox or transmission is designed to provide the appropriate torque output, matching the load requirements. By ensuring the winch drive has the necessary power and torque, it can efficiently handle the load without straining the components or compromising performance.

  • Gearing and Speed Control:

The gearing system within the winch drive allows for precise control over the speed of the pulling or lifting operation. The gearbox is designed with different gear ratios, enabling the operator to select the desired speed based on the specific requirements of the task. This capability is crucial for efficient load handling. For instance, a higher gear ratio can be used for lighter loads or faster pulling speeds, while a lower gear ratio provides increased pulling power for heavier loads. The ability to control the speed optimizes the efficiency of the winch drive by adapting to the load characteristics and operational needs.

  • Drum Size and Cable Capacity:

The design of the winch drive includes considerations for the drum size and cable capacity. The drum is responsible for winding or unwinding the cable during the pulling or lifting operation. A larger drum diameter allows for a greater length of cable to be wound, which increases the pulling capacity of the winch. The drum design should also ensure proper cable alignment and smooth winding to prevent cable damage or entanglement. By optimizing the drum size and cable capacity, the winch drive can efficiently handle the load and accommodate the necessary cable length required for the task.

  • Braking System:

An efficient winch drive incorporates a reliable braking system. The braking system is designed to hold the load securely when the winch is not actively pulling or lifting. It prevents the load from slipping or releasing unintentionally, ensuring safety and stability during operation. The braking system should engage quickly and provide sufficient holding force, even in the event of power loss or sudden load changes. A well-designed braking system contributes to the efficiency of load lifting and pulling by maintaining control and preventing accidents or damage.

  • Control System and Safety Features:

The design of the winch drive includes a control system with intuitive controls and safety features. The control system allows the operator to manage the operation of the winch drive, including start/stop functions, direction control, and speed adjustment. Clear and user-friendly controls enhance operational efficiency and facilitate precise load handling. Additionally, safety features such as overload protection, emergency stop mechanisms, and limit switches are integrated into the winch drive design to ensure safe operation and prevent damage to the equipment or injury to personnel.

By considering power and torque requirements, gearing and speed control, drum size and cable capacity, braking systems, control systems, and safety features, the design of a winch drive contributes to efficient load lifting and pulling. These design elements work together to optimize performance, control, and safety, allowing the winch drive to handle loads effectively and reliably in various applications and industries.

China high quality Economical Custom Design Worm Speed Reducer for Package Machine Application  China high quality Economical Custom Design Worm Speed Reducer for Package Machine Application
editor by Dream 2024-05-15

China Custom CNC Machine Plx242 One Stage Planetary Gearbox with Great quality

Product Description

CNC Machine PLX242 One particular Stage Planetary Gearbox 
-Planetary gearbox is a widely used industrial product, which can reduce the velocity of motor and boost the output torque. Planetary reducer can be utilised as supporting components in lifting, excavation, transportation, construction and other industries.

-Ratio:4,5,eight
-Fat:71kg
-Solution picture

-Datasheet

-Characteristic
Transmission Type: Planetary electricity transmission sort
Substance : Gear ring 42CrmoTi
                Flange Aluminum casting
                Output shaft 40Crmo
Output kind:PLE spherical falnge output
                    PLF sq. flange output
                    ZPLE right angle spherical flange output
                    ZPLF correct angle sq. flange output
Backlash:   Spur gearbox solitary stage : <7 arcmin
                     Spur gearbox 2 stage : <12 arcmin
                     Helical gearbox single stage : <3 arcmin
                     Helical gearbox one stage : <5 arcmin
Minimal sounds and substantial quality.

-Firm introduction
Emphasis is an automation & travel focused international organization, delivering worldwide buyers with handle, exhibit, generate and program answers & other related products and providers, beneath the help of its exceptional electrical and electronic technological innovation as effectively as strong manage specialized force.
 
We provide and produce ideal goods and remedies according to different prerequisite of the industry. Our merchandise have been used and used efficiently in packing, printing, textiles, plastic injection, elevator, machine device, robot,wood chopping, CZPT carving, ceramic, glass, paper creating sector, crane, fan & pump, new CZPT sources and so forth.

Concentrate, your expert electrical associate !

-Payment & Package & Delivery 
one,Payment
( T/T , Western union, Paypal , L/C and so on )
2,Pakcage
( Modest gearbox use carton bundle, Huge gearbox use picket box bundle ) 
three,Shipping
( By Worldwide Specific,  By Air , By Sea )

 

The Basics of a Planetary Gearbox

The basic model of a planetary gearbox is a hugely successful transmission that transmits practically ninety per cent of the energy it receives. The standard planetary gearbox comes in a few fundamental sorts: Inline, Helical, and Spur. Below, we will talk about the variances in between each and every of them and which 1 is far better for your demands. A planetary gearbox is an crucial component of any engine and might be the perfect selection for your motor vehicle.
planetarygearbox

Inline planetary gearbox

An inline planetary gearbox has an inline arrangement of gears that enables the transfer of electrical power. Its design makes it secure and dependable, and the room and excess weight-preserving benefits make it a common decision for many programs. Planetary gearboxes have lower inertia, substantial torque, and a extensive selection of reduction ratios, which make them a functional option for a lot of industries. To locate out far more about this variety of gearbox, read about its development and technical specs.
A planetary gearbox is composed of two areas: a solar gear (also known as the central or input gear), and two planet gears (also known as outer gears). These gears are related to every single other by way of a carrier. In order to get the best functionality from your gearbox, it truly is essential to find a model with the functions and positive aspects essential for your application. Also, be sure to verify out the supply time, world-wide availability, and consumer support of your chosen constructor. A number of constructors are quicker than other individuals and have the capability to answer rapidly, even though others can provide every single solitary planetary gearbox out of inventory.
Regardless of whether you happen to be making use of an inline planetary gearbox for your car’s transmission, or you happen to be developing a new device, it’s essential to decide on the appropriate size for your software. The most frequent ratio is 5:1, but an inline gearbox can be as large as 1000:1! The torque range is amongst 250-950 lb-in for continuous torque, and up to 5800 lb-in for produce torque. Some firms even supply custom shafts if you need to have them to in shape a distinct software.
Inline planetary gearboxes have a higher ratio of helical rotation and are beneficial for purposes exactly where place is minimal. Their minimal-backlash style allows them to take care of high torques and large accelerations with out backlash. Despite their compact size, planetary gear techniques also have higher single-phase reduction ratios, a function that helps make them perfect for a range of industrial applications. They can also be connected for higher reduction ratios.
An inline planetary gearbox can be employed in a lot of applications, from small equipment to weighty industrial equipment. Its fundamental layout consists of a few elements: an input equipment pair, an output equipment pair, and a stationary place. Some planetary gearbox designs also consist of extra equipment sets that can supply a slight offset in between enter and output. A planetary gearbox could also contain several bearings, which make the assembly far more strong and dependable.
Inline planetary gear reducers are frequently employed in industrial settings to sluggish down an electric powered motor. They are in a position to multiply torque, which implies they can reduce the enter pace to a degree where the mechanical products inside the motor can operate correctly. This variety of equipment reducer also has a minimal clearance, which helps make it perfect for devices with large torque. Even so, you ought to think about the sum of torque needed in your application prior to you make a purchase.
planetarygearbox

Helical planetary gearbox

A helical planetary gearbox is a kind of mechanical technique. The gears are related by joints to the carrier that retains the planets stationary. The sunlight equipment serves as an input to the other gears, and the planet gears rotate at a price that relies upon on the variety of tooth in each gear. The ratio in between these gears is -Ns/Np, and the variety of tooth in the ring is N r, N s, and N p.
An additional variety of planetary gearbox makes use of several helical axes to distribute the load. This design and style also offers substantial stiffness and low backlash, which is important for apps involving regular commence-end cycles and rotational course alterations. It also functions a compact design and style and low mass inertia. A helical planetary gearbox can be utilised for a wide variety of purposes. Outlined underneath are some of the benefits of helical equipment technological innovation.
The fundamental design of a helical planetary equipment is based mostly on the theory of stepping planets. This idea removes the require for timing marks and restrictive assembly conditions. The planetary gear’s helical condition can be modified to attain a increased transmission ratio in an equivalent or more compact quantity. For illustration, a fifty-T ring equipment will generate the same result as a 100-T ring gear.
In addition to the helical axis, a helical planetary gearbox also has a vast selection of secondary attributes that are vital to torque transmission. For occasion, compact needle roller bearings are proper for a helical planetary gearbox due to the fact of their lower-profile layout and modest place. Even so, a tapered roller bearing is better suited to managing substantial axial forces. In general, a helical planetary gearbox will have a higher performance price and reduced sounds amounts.
A helical planetary gearbox will have a variety of factors that can differ in size and condition. They will consist of a sun gear and numerous planetary parts. The central sunshine gear will take a lower-torque input and will run multiple external gears to boost the torque and speed. This fundamental design of a planetary gearbox is highly productive, transferring ninety seven% of the power input. There are a few principal varieties of planetary gearboxes: the cylindrical planetary gearbox, the helical planetary gearbox, and the helical wormwheel.
The CZPT is a great instance of an entry-degree helical planetary gearbox. It is really dependable and aimed at offering torque in tranquil programs with substantial precision. The Accessibility collection is one more alternative, which is developed to fulfill the demands of the reduced-backlash planetary gearbox market. It characteristics helical planetary gears with five to 8 arc-minutes backlash, and is built on a monobloc housing.
A helical planetary gearbox is widely utilized in 3D printing. They are lightweight and can offer a substantial gear ratio. In addition to their minimal weight and substantial performance, some people have put in them into 3D printers to enhance the precision of their types. And in addition to 3D printing, helical gears are utilized in numerous industrial programs. If you might be pondering about purchasing a single, you need to know what the rewards are.
planetarygearbox

Spur planetary gearbox

There are many rewards to a spur planetary gearbox, from its compact design and style and reduced cost to its unmatched electricity transmission capacity per device volume. Planetary gears have large effectiveness for every stage and can achieve up to 95% performance, based on the ratio. Planet gears are mounted on a joint provider, and the output rotation pace is slower than the travel rotation velocity, which sales opportunities to improved torque. The increased the gear wheels, the far more torque the device can produce.
A spur planetary gearbox incorporates a number of other equipment sets that have to have helical tooth. These other equipment sets need to be helical, and the motor need to be aligned with the driven elements. The spur gears are the most productive sort of planetary gear, as their enamel are symmetrical, which indicates no axial forces are created. The big difference amongst a spur and a planetary gearbox is its shape.
The proper angle spur planetary gearbox is a flexible design with a spiral bevel gear that offers outstanding smoothness and silent operation. This gearhead is scenario-hardened and ground to boost its efficiency. These gears can be acquired in 3-one hundred ratios. Spur planetary gearboxes can also have ISO rotary flanges, keyed shafts, DIN splines, or hollow compression connections.
A spur planetary gearbox makes use of spur gears about the circumference of the mechanism. The spur gears rotate in between gears that have internal and exterior tooth. Because of this, the angular velocity of the spur gear differential carrier is the average of the ring gears and sunlight gears. A spur gearbox can also be deemed a compound planetary equipment. It is normally employed for servo programs. Not like spur gears, helical planetary gears are easier to keep and have decrease sounds stages.
The most notable big difference amongst a spur planetary gearbox and a planetary gearhead is the lubrication of the pinion and the spur equipment head. A spur equipment head is significantly less sophisticated, but cannot take care of the exact same quantity of load as a planetary gearhead. Each sorts can attain the identical backlash, but a planetary gearhead has far better lubrication retention than a spur equipment. It can operate at increased speeds without having too much lubrication, whilst a spur equipment push is much more productive at lower speeds. The reduction ratio of a planetary gearhead is close to unity although that of a planetary gear head is a lot of thousand to one.
A planetary gearbox has numerous purposes. Plastic equipment, products & staff lifts, and equipment resources are all prime examples of these sorts of gearing programs. Other industries that use these gears contain wind turbines and sugar crystallizers, as well as steel and sugar mills. And of system, the use of planetary gears is not limited to these industries. It is employed in numerous distinct methods, such as slewing drives, mill generate, and derrick & dockyard cranes

China Custom CNC Machine Plx242 One Stage Planetary Gearbox     with Great qualityChina Custom CNC Machine Plx242 One Stage Planetary Gearbox     with Great quality

China Good quality Pto 540 Rpm 90 Degree Ratio 1: 1 Right Angle Bevel Gear Box Agricultural Machine Gearbox for Conical Salt Spreader with Free Design Custom

Item Description

Merchandise Description

 

Firm Profile

In 2571, HangZhou CZPT Machinery Co.,ltd was recognized by Ms. Iris and her 2 partners(Mr. Tian and Mr. Yang) in HangZhou city(ZHangZhoug province, China), all 3 Founders are engineers who have more than averaged thirty several years of encounter. Then due to the fact the specifications of enterprise growth, in 2014, it moved to the current Xihu (West Lake) Dis. Industrial Zone (HangZhou town, ZHangZhoug province, China).

Through our effectively-recognized brand ND, CZPT Machinery delivers agricultural remedies to agriculture equipment manufacturer and distributors globally through a total line of spiral bevel gearboxes, straight bevel gearboxes, spur gearboxes, travel shafts, sheet metallic, hydraulic cylinder, motors, tyre, worm gearboxes, worm operators and many others. Goods can be customized as request.

We, CZPT machinery established a complete top quality administration technique and sales services network to give customers with large-top quality products and satisfactory provider. Our items are sold in 40 provinces and municipalities in China and 36 countries and regions in the planet, our major industry is the European marketplace.

Certifications

Our Factory

Sample Room

Why choose us?

1) Customization: With a powerful R&D group, and we can build merchandise as necessary. It only takes up to 7 times for us to design and style a set of drawings. The creation time for new items is normally fifty times or significantly less.

2) Top quality: We have our very own complete inspection and testing gear, which can make certain the quality of the products.

three) Potential: Our annual manufacturing capability is more than 500,000 sets, also, we also take small amount orders, to fulfill the wants of distinct customer’s acquire quantities.

4) Support: We emphasis on giving substantial-top quality products. Our items are in line with international requirements and are mostly exported to Europe, Australia, and other nations and regions.

5) Shipment: We are close to HangZhou and ZheJiang ports, to give the quickest delivery services.
 

Packaging & Delivery

FAQ

Q: Are you a buying and selling organization or company?
A: We’re manufacturing facility and providing gearbox ODM & OEM solutions for the European marketplace for a lot more than 10 many years

Q: Do you offer samples? is it cost-free or additional?
A: Of course, we could offer you the sample for cost-free charge but do not pay the value of freight.

Q: How long is your shipping and delivery time? What is your terms of payment?
A: Typically it is 40-45 times. The time might differ relying on the product and the stage of customization.
For standard goods, the payment is: thirty% T/T in progress,equilibrium just before shipment.

Q: What is the actual MOQ or value for your product?
A: As an OEM company, we can provide and adapt our products to a extensive range of requirements.
As a result, MOQ and price tag might greatly range with dimension, content and further technical specs For instance, high priced items or regular products will usually have a decrease MOQ. Make sure you make contact with us with all appropriate information to get the most precise quotation.

If you have another query, please really feel free of charge to make contact with us.

Planetary Gearbox Positive aspects and Down sides

A planetary gearbox is a sort of mechanical drive with a single output shaft. They are suitable for each clockwise and counterclockwise rotations, have much less inertia, and work at higher speeds. Below are some advantages and negatives of this variety of gearbox. Permit us see what these advantages are and why you need to use them in your programs. Shown under are some of the benefits of planetary gearboxes.
planetarygearbox

Ideal for counterclockwise and clockwise rotation

If you want to instruct children about the clock arms, you can acquire some assets for counterclockwise and asymmetrical rotation. These methods include worksheets for pinpointing levels of rotation, producing guidelines for rotation, and visual processing. You can also use these methods to teach angles. For illustration, the translation of shapes action pack assists children learn about the rotation of geometric designs. Similarly, the visible perception activity sheet aids children comprehend how to process info visually.
Numerous reports have been completed to understand the anatomical substrate of rotations. In a recent study, CZPT et al. compared the place of the transitional zone electrocardiographically and anatomically. The authors located that the transitional zone was standard in nine of 33 subjects, indicating that rotation is not a indicator of disease. Similarly, a counterclockwise rotation could be triggered by a genetic or environmental issue.
The main tip info need to be designed to perform in the two clockwise and counterclockwise rotation. Counterclockwise rotation calls for a distinct starting stage than a clockwise rotation. In North The usa, star-delta beginning is used. In equally circumstances, the figure is rotated about its level. Counterclockwise rotation, on the other hand, is done in the opposite course. In addition, it is feasible to generate counterclockwise rotation making use of the same gimbal.
In spite of its identify, each clockwise and counterclockwise rotation calls for a certain sum of pressure to rotate. When rotating clockwise, the item faces upwards. Counterclockwise rotation, on the other hand, starts off from the best situation and heads to the correct. If rotating in the reverse path, the item turns counterclockwise, and vice versa. The clockwise motion, in distinction, is the reverse of counterclockwise rotation.

Has much less inertia

The main distinction in between a planetary gearbox and a standard pinion-and-equipment reducer is the ratio. A planetary gearbox will create much less inertia, which is an essential edge because it will minimize torque and energy requirements. The ratio of the planetary gearbox to its fixed axis counterpart is a issue of a few. A planetary gearbox has smaller sized gears than a conventional planetary, so its inertia is proportional to the number of planets.
Planetary gears are considerably less inertia than spur gears, and they share the load across several equipment enamel. This indicates that they will have lower backlash, and this is essential for purposes with large start off-cease cycles and frequent rotational path modifications. An additional reward is the substantial stiffness. A planetary gearbox will have considerably less backlash than a spur gearbox, which implies that it will be much more reliable.
A planetary gearbox can use possibly spur or helical gears. The previous provides higher torque ratings while the latter has considerably less sound and stiffness. Both varieties of gears are helpful in motorsports, aerospace, truck transmissions, and power generation models. They require much more assembly time than a traditional parallel shaft gear, but the PD collection is the far more effective substitute. PD sequence planetary gears are appropriate for numerous applications, like servo and robotics.
In contrast, a planetary equipment set can have various enter velocity. This can affect the frequency response of the gearset. A mathematical design of the two-stage planetary gears has non-stationary effects and correlates with experimental findings. Fig. 6.3 exhibits an addendum. The dedendum’s minimal value is around 1.25m. When the dedendum is at its smallest, the dedendum has much less inertia.
planetarygearbox

Delivers higher reliability

The Planetary Gearbox is a much better choice for driving a motor vehicle than a normal spur gearbox. A planetary gearbox is considerably less pricey, and they have far better backlash, higher load capability, and higher shock masses. Unlike spur gearboxes, nevertheless, mechanical sound is nearly nonexistent. This makes them much more reputable in substantial-shock scenarios, as properly as in a vast variety of apps.
The Economic climate Collection has the identical electricity density and torque potential of the Precision Helical Sequence, but it lacks the precision of the latter. In distinction, Financial system Collection planetary gearboxes function straight spur planetary gearing, and they are used in purposes requiring higher torque. Each types of gearboxes are appropriate with NEMA servo motors. If torque density is critical, a planetary gearbox is the very best selection.
The Dispersion of Exterior Load: The SSI model has been thoroughly used to product the reliability of planetary equipment methods. This product requires the contact drive and tiredness energy of the technique as generalized anxiety and power. It also provides a theoretical framework to appraise the dependability of planetary equipment techniques. It also has numerous other positive aspects that make it the desired option for higher-pressure applications. The Planetary Gearbox gives increased trustworthiness and effectiveness than classic rack and pinion gear systems.
Planetary gearing has higher trustworthiness and compact layout. Its compact style enables for broader purposes with concerns about area and bodyweight. In addition, the elevated torque and reduction helps make planetary gearboxes an superb selection for a extensive range of applications. There are 3 significant kinds of planetary gearboxes, every single with its possess advantages. This write-up describes a couple of of them. As soon as you comprehend their workings, you will be capable to decide on the greatest planetary gearbox for your needs.

Has increased operating speeds

When you look at planetary gearboxes, you might be confused about which one to decide on. The major issue is the software of the gearbox. You have to also make a decision on secondary elements like noise level, corrosion resistance, development, price tag, and availability globally. Some constructors operate more rapidly than other individuals and produce the gearboxes on the identical day. Nonetheless, the latter ones often provide the planetary gearbox out of stock.
When compared to conventional gearboxes, a planetary gearbox can run at greater speeds when the enter velocity fluctuates. Even so, these gears are not extremely efficient in large-pace purposes since of their enhanced sounds levels. This helps make planetary gears unsuitable for apps involving a great deal of sounds. That is why most planetary gears are utilized in modest-scale programs. There are some exceptions, but in basic, a planetary gearbox is greater suited for purposes with higher operating speeds.
The standard planetary gearbox is a compact alternative to typical pinion-and-equipment reducers. They can be used in a vast range of apps where area and weight are issues. Its effectiveness is also greater, providing 97% of the power input. It comes in 3 various varieties based on the overall performance. A planetary gearbox can also be categorised as a worm equipment, a spur gear, or a sprocket.
A planetary gearhead has a large-precision design and style and can generate significant torque for their measurement. It also decreases backlash to two arc-min. Furthermore, it is lubricated for lifestyle, which signifies no upkeep is essential. It can fit into a little device envelope and has a little footprint. Additionally, the helical topped gearing supplies quick positioning. A sealed gearbox helps prevent abrasive dust from receiving into the planetary gearhead.
planetarygearbox

Has downsides

The layout of a planetary gearbox is compact and allows higher torque and load capability in a tiny room. This equipment arrangement also reduces the probability of wear and tear. Earth gears are arranged in a planetary style, allowing gears to shift below load and a uniform distribution of torque. However, some drawbacks of planetary gears should be regarded just before investing in this gearbox.
Even though the planetary gearbox is a high precision motion-handle unit, its design and servicing requirements are a problem. The bearing load is higher, necessitating repeated lubrication. Also, they are inaccessible. Even with these negatives, planetary gearboxes are appropriate for a assortment of responsibilities. They also have low backlash and substantial torsional stiffness, making them exceptional options for many apps.
As a consequence, the velocity of a planetary gearbox differs with load and velocity. At decrease ratios, the solar equipment becomes also massive in relation to the planet gears. As the ratio increases, the solar gear will grow to be too reduced, lowering torque. The planetary gears also minimize their torque in large-pace environments. Therefore, the ratio is a crucial thought for planetary gearbox condition monitoring.
Surplus drag could consequence from out-of-tolerance factors or excessive lubrication. Drag ought to be calculated both in instructions and be inside satisfactory ranges. Grease and oil lubrication are two widespread planetary gearbox lubricants, but the choice is mainly dependent on your application. Even though grease lubricates planetary gears properly, oil needs servicing and re-lubrication each couple of thousand hours.

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China Hot selling Zsy Series 22.4~100 Ratio Gearbox for Concrete Block Making Machine with Free Design Custom

Product Description

Product Description

ZSY Sequence 22.4~a hundred Ratio Gearbox for Concrete Block Creating Equipment

Parts:
one. Housing: Cast Iron or Metal Plate Welding
2. Equipment Established: Hardened Helical Gear Pairs, Carburizing, Quenching, Grinding, Equipment Hardness HRC54-sixty two
3. Enter Configurations:
One or Double Keyed Solid Shaft Enter
four. Output Configurations:
Single or Double Keyed Reliable Shaft Output
five. Primary Possibilities:
Backstop
Pressured Lubrication Oil Pump
Cooling Supporter, Cooling Coils

In depth Photos

Types:
ZDY Series, ZLY Series, ZSY Sequence, ZFY Sequence
Attributes:
1. CZPT welding metal plate gear box
2. Large top quality alloy metal helical gears, carburizing, quenching, grinding, massive load capability
three. Optimized design and style, interchangeable spare areas
four. High performance, higher dependability, prolonged provider lifestyle, low sounds
5. Output shaft rotation course: clockwise, counterclockwise or bidirectional
six. A variety of shaft configurations: solitary or double enter and output shaft in 1 aspect or 2 sides
seven. CZPT backstop and lengthening output shafts

Product Parameters

Parameters:

Installation:
Horizontal Mounted
Vertical Mounted
Lubrication:
Oil Dip and Splash Lubrication
Forced Lubrication
Cooling:
Organic Cooling
Auxiliary Cooling Gadgets (Cooling Enthusiast, Cooling Coils)

Packaging & Transport

Business Profile

Our Benefits

Soon after Sales Services

FAQ

FAQ:

1.Q:What types of gearbox can you generate for us?
A:Principal items of our company: UDL collection pace variator,RV series worm equipment reducer, ATA collection shaft mounted gearbox, X,B collection gear reducer,
P series planetary gearbox and R, S, K, and F series helical-tooth reducer, much more
than 1 hundred designs and 1000’s of specs
two.Q:Can you make as per custom drawing?
A: Yes, we provide customized provider for clients.
three.Q:What is your phrases of payment ?
A: thirty% CZPT payment by T/T after signing the agreement.70% ahead of shipping and delivery
4.Q:What is your MOQ?
A: 1 Set

Welcome to get in touch with us for more depth data and inquiry.
If you have distinct parameters and necessity for our gearbox, customization is obtainable.

Benefits of a Planetary Gearbox With Output Shaft

The output shaft of a Planetary Gearbox connects to the driven wheels, even though the input shaft will come from the engine. These gears are interlinked and produce a broad assortment of equipment reductions, which are required to get a vehicle rolling comfortably. Gear reductions are the location in which the different “gears” are found. Here are some illustrations. They can support you decide what you need for your car. You might also want to discover about planetary gears.
planetarygearbox

Planetary gearboxes

Modern day autos are most likely geared up with planetary gearboxes. If you might be not sure if your automobile employs planetary gears, you need to 1st check with your car’s owner’s handbook. If not, speak to your dealership’s services office for a lot more info. Or else, you can do a rapid look for on the world wide web to discover out no matter whether your auto has a planetary gearbox. These gearboxes are normally a lot more intricate than regular gears. Furthermore, they are equipped with much more parts and need lubrication.
In addition to their minimal sounds amounts, planetary gearboxes are also remarkably efficient at transmission. These features make them best for apps necessitating higher torque and small footprints. Regrettably, there are several various types of planetary gearboxes on the industry, generating it difficult to locate the appropriate one. The subsequent report will give you some guidelines to assist you choose the right planetary gearbox for your wants. Let us take a seem!

Planetary gears

A planetary gearbox has two principal components: the sunshine equipment (also known as the central or enter) and the planet gears (also known as outer or peripheral). These gears are linked collectively by a provider to the output shaft of the device. In some purposes, it is needed to use a planetary gearbox with lubrication to avert wear and tear. A planetary gearbox also has a modest ring gear that assists keep the world gears with each other.
The primary gain of a planetary gearbox is that it makes use of several tooth that engage at as soon as, enabling for high-speed reduction with a small variety of gears. Simply because the gears are relatively modest, they have decrease inertia than their bigger counterparts. Planetary gearboxes are compact, which helps make them well-liked for place-constrained purposes. Because of their compact measurement and performance, planetary gearboxes are also generally used in motor cars.

Planetary gearboxes with output shaft

For substantial-speed, dynamic purposes, planetary gearbox units with output shaft supply the ideal remedy. Thanks to their lower inertia, these gearheads deliver excellent efficiency in a lot of industrial applications. Additionally, their vast variety of variants allows customers to decide on the excellent merchandise for their software. This report examines some of the key benefits of planetary gearboxes with output shaft. Study on to understand much more.
The planetary gearbox has two significant parts: a sunlight equipment and earth gears. The sun equipment is typically the input gear, even though the earth gears are positioned at the outer edges of the technique casing. Planet gears are held together by a provider that is linked to the output shaft. Before picking a distinct gearbox for your application, make sure that you check out the certain requirements and the setting to which the device will be subjected.
A planetary gearbox has much less stages of gears, and thus reduced backlash when compared to spur gearboxes. Backlash is missing motion that occurs when the tooth of the gears are out of perfect alignment. This difficulty is typical in all gears, but is drastically significantly less in planetary gearboxes. As these kinds of, planetary gearboxes are much more effective. They can also be customized according to the certain motor design and motor flange.
planetarygearbox

Planetary gearboxes with carrier

A planetary gearbox is a type of gearbox with 3 or more stages. They have a sunlight gear, which is usually the input equipment, and earth gears, also named the outer gears. The provider that connects the planet gears to the output shaft is named a ring gear. A planetary gearbox is usually created to fulfill specific software and environmental specifications, but there are some aspects to take into account when selecting 1.
The compact footprint of planetary gear sets benefits in higher heat dissipation. This can be a problem in applications with sustained overall performance or substantial speeds. As a end result, planetary gear sets usually consist of lubricants, which existing a cooling effect whilst also reducing sound and vibration. Some planetary gears even function a provider to make the set up method less complicated. Listed here are some things to maintain in mind when deciding on a planetary equipment established.
Planetary gearboxes with carrier have several benefits above other types of gearboxes. Unlike standard gearboxes, planetary gears have a widespread central shaft, and the tangential forces amongst the gears terminate out at the center of the ring gear. Simply because of this, planetary gearboxes are frequently used in enter/output apps, and their compact measurement allows for a broad selection of equipment reductions. These gears can also produce greater torque density.

Planetary gearboxes with traction

Planetary gears are similar to the planetary method, in that every pinion rotates about a solar equipment. The output of the planetary gear device is reduce than the push rotation velocity, but the torque is larger. As the amount of planet equipment wheels increases, so does the torque. Planetary equipment techniques incorporate three to four earth gears, and every is in constant mesh with the other individuals. Energy utilized to any one particular member rotates the entire assembly.
Common programs for planetary equipment sets include large-precision motion management. In these applications, substantial torque, torsional stiffness, and lower backlash are necessary. Planetary gear sets are also best for motors with higher speeds. A number of elements lead to the dependability of these products. The reduced backlash and big torque potential of a planetary gear motor permit them to be employed in a vast range of applications.

Planetary gearboxes with electric motors

If you might be in the industry for a new gearbox, you may have already listened to about planetary gearboxes. The planetary gearbox is a higher-efficiency, lower-noise gearbox. CZPT manufactures higher-torque planetary gearboxes with reduced backlash. They also make financial system planetary gearboxes for reduced hundreds. Nonetheless, with so numerous various sorts obtainable, choosing the proper one for your requirements can be demanding.
These planetary gearboxes are a compact different to traditional pinion-and-gear reducers. They provide substantial-pace reduction and high torque transfer, and are typically utilized for place-constrained applications. But prior to you can comprehend how they work, you will need to have to recognize a small about their design. There are a couple of factors to look for that you might not have seen prior to.
The most frequent kind of planetary gearbox is a PM81/LN. It features a set of DC brush motors with diameter 77mm, a stator, and two or more outer gears. Each and every of these gears is linked to an output shaft via a carrier. They can also be utilised with brakes, encoders, or a clutch. A planetary gearbox is a single of the most reliable gearbox types on the market.

Planetary gearboxes with hydraulic motors

A planetary gearbox is a blend of two gears, the sunshine and the planets. The sunshine equipment rotates at substantial pace, although the planets roll about and orbit close to the ring gear. The output shaft has the very same course of rotation as the input shaft. The advantages of a planetary gearbox incorporate large reduction ratios, efficiency, space-conserving compactness, and larger overload ability. These gears are also a lot more steady and compact, and they do not experience from self-locking homes.
Planetary gearboxes are a very successful way to energy hydraulic lifts. They can be input through electric, hydraulic, or air motors. The generate arrangement can be mounted on a bare shaft, splined shaft, or a parallel keyed input shaft. Depending on the application, bespoke gearboxes can be made with a assortment of functions and capabilities.
planetarygearbox

Planetary gearboxes with combustion engines

There are many various applications of planetary gear sets. The most frequent is the distribution of electricity in between two wheels in a car’s push axle. 4-wheel drives use two axle differentials, which are further augmented by a centre differential. Hybrid electric powered cars use summation gearboxes to distribute energy from the combustion motor to the wheels and to an electrical motor. Planetary equipment sets also blend the two various sorts of motors to form one hybrid motor vehicle.
To understand how planetary equipment sets perform, it is crucial to understand the underlying mechanical concepts. For illustration, Fig. 4.6 demonstrates a stick diagram illustrating two planetary equipment sets related by a lever. The two levers are the identical size, so the method is analogous to a single lever. When calculating the torque, it is essential to consider the lever diagram. In the same way, if two equipment sets are related by vertical hyperlinks, the horizontal backlinks should be horizontal.

China Hot selling Zsy Series 22.4~a hundred Ratio Gearbox for Concrete Block Making Equipment     with Free of charge Layout CustomizedChina Hot selling Zsy Series 22.4~a hundred Ratio Gearbox for Concrete Block Generating Machine     with Totally free Design and style Customized

China Best Sales High Efficiency Precision Planetary Machine Gear Box Speed Reducer Gearbox with Free Design Custom

Solution Description

Item Description

Item Parameters

Packaging & Shipping

Firm Profile

How to Choose a Planetary Gearbox for Your Programs

You can select the most suitable Planetary Gearbox for your applications after meticulously examining the different attributes. You need to also take into account secondary characteristics like noise degree, corrosion resistance, building, price, supply time and services. You should also examine if the constructor is available across the globe, since some constructors work quicker than other individuals. Some constructors even reply to your requests on the very same working day, although other folks supply each and every planetary gearbox even if they are out of stock.
planetarygearbox

CZPT gearbox

An CZPT planetary gearbox is a high-good quality, compact, and lightweight gearbox that distributes masses above a number of gears. The planetary gearbox has a polymer circumstance that ensures silent procedure. The business is dedicated to the circular economy, investing in chemical recycling and marketing the use of recycled resources anywhere feasible. For a lot more info, check out CZPT’s internet site or contact an CZPT specialist today.
A planetary gearbox consists of a sun gear, which is recognized as the enter gear. The other gears are referred to as planets, and these are mounted on a carrier, which is linked to an output shaft. A planetary gearbox is characterised by its higher reduction ratios, vitality cost savings, and compact design. It offers outstanding toughness and trouble-free of charge support. No matter whether you need to have a big or small planetary gearbox, you can uncover 1 to suit your demands.
The Regular series planetary gearboxes are a price-effective different to top quality series gearboxes. These gearboxes are suited for applications necessitating only mild backlash or with lower IP65 security. ABB positioners function seven different gear unit variants, enabling for standardized mounting and stranded wire connections. The drygear(r) pressure wave gear has a stranded wire connector and is accessible with a 3-12 months guarantee.
A planetary gearbox can be employed for a variety of purposes, from lifting goods to loading and unloading goods in a manufacturing unit. The organization has a wide merchandise selection for distinct applications, which includes plastic equipment and equipment tools, select-and-area robots, mill drives, and wind turbines. It can also be employed to run robot gripper systems. Its high-top quality planetary gears are designed to previous for several several years, generating it an ideal remedy for numerous industries.

CZPT

A planetary gearbox is an crucial ingredient of several transport techniques. These products function by aligning the output and enter shafts. The Reggiana planetary gearbox 2000 series contains bevel stages and linear variants. The business gives modularity and versatility with output configurations in ten different gear measurements. Each and every planetary gearbox can also be personalized to satisfy the particular demands of a certain application.
CZPT is the Australian department of CZPT, a leading world-wide maker of planetary gearboxes. CZPT is found in Carrum Downs, south east of Melbourne, and is 1 of the major suppliers of planetary reduction gears, hydraulic failsafe brakes, and wheel drives. The business aims to supply large-quality, tough items that can be utilized in a selection of programs.
A CZPT Plus Sequence Gear is created to improve versatility in a assortment of apps. The gearbox’s modular style permits for unlimited scalability. The CZPT Plus Series Gear is commonly utilized in mining operations, and is identified for its raw output abilities and low upkeep style. It is made with higher-good quality materials, and it is also accessible in several sizes for personalized apps.
The multi-stage planetary gearbox can merge personal ratios to boost the general multiplicative aspect. The planetary gears might also be merged to improve the transmittable torque. The output shaft and push shaft may rotate in reverse directions, or they can be set so the gearbox can operate in possibly path. If the ring equipment is set, planetary gearboxes can be recognized as multi-stage.
planetarygearbox

CZPT

The CZPT Planetary Gearbox is the excellent blend of compact dimension and higher efficiency in power transmission. The compact style enables this gearbox to operate silently while nevertheless providing higher energy density and transmission effectiveness. The CZPT Planetary Gearbox has numerous rewards. As opposed to standard planetary gearboxes, CZPT’s planetary gearbox functions large electricity density, minimal torque, and the best possible transmission effectiveness.
CZPT’s items have been employed in a selection of purposes for many many years, proving their dependability and top quality. These products are renowned in the planet for their reliability and good quality. CZPT’s planetary gearboxes are backed by a 5-year warranty. These characteristics assist buyers pick a planetary gearbox that meets their wants and stays in leading shape for years to come. But how do you examination a planetary gearbox?
Determine seventeen demonstrates the reaction of a planetary gearbox to vibration. The highest displacement in xg direction at a fifty% crack stage is revealed by the dashed line. The signal in xg route is named the xsignal. Furthermore, the CZPT Planetary Gearbox’s vibration reaction is extremely sensitive to the spot of the bearings. For this purpose, dynamic modeling of a planetary gearbox need to take into account bearing clearance.
CZPT’s hollow cup motor generate method functions substantial trustworthiness and reduced electricity intake. The gearbox is suitable with industries with substantial top quality requirements, as there is no cogging torque. Its compact measurement and reduced electromagnetic noise make it excellent for a range of purposes. For industries with high item good quality requirements, the CZPT Hollow Cup Motor Generate Program is an outstanding option. It is also developed for vertical set up. You can even buy several CZPT merchandise to meet up with your particular demands.

CZPT

With its PL series planetary gearboxes, CZPT has expanded its product portfolio to include far more kinds of generate options. CZPT is one particular of the handful of businesses to have won the Schneider Electric Supplier Award for Quality. In addition, its high-quality planetary gearboxes are highly customizable, making it possible for designers to personalize every gearbox for the application at hand. Whether or not it is a geared pump or a stepper motor, CZPT’s PLE planetary gearboxes are built to meet up with the exact specifications of the software at hand.
The flange-mounted variation of the planetary gearbox is similar to its planetary counterpart. Using a flange-mounted planetary gearbox makes it possible for for a smaller, much more compact style. This model also functions a massive-diameter output shaft, which aids attain a greater level of torsional stiffness. This helps make CZPT flange gearboxes especially helpful for purposes exactly where the direction of movement can change frequently. These gearboxes can be utilised with a vast assortment of belts.
The PLQE sixty-mm gearbox is employed in Outrider’s solitary-stage design and style. Its equipment ratio is 5:1, whilst its twin-stage model has a fifteen:1 equipment ratio. Equally gearboxes have similar mounting configurations, but the two-phase edition is marginally more time.
The PLN series of planetary gearheads from CZPT are the standard for large-precision apps. They are suitable with all key motor makes and sizes, and the firm’s adapter kits are accessible to fit almost any motor. This can make CZPT gearheads one particular of the best to integrate into a complex equipment. They’re also really effortless to put in, with the exact same torque as their corresponding spur gears.
planetarygearbox

CZPT’s

If you are looking for an effective remedy for screw push applications, think about utilizing CZPT’s 300M Planetary Gearbox. It has higher axial and radial load capacities, compact style, higher torque output, and torque arm. The 300M planetary gearbox is suitable with a selection of screw presses, like hydraulic press programs and digester techniques. Its Torque handle and direct coupling feature can make it simple to install.
CZPT’s tiny planetary gearboxes have an output torque of 20:1 from person ratios of 5:1 and 4:1. They run silently and produce highest transmission efficiency. The planetary gears are mounted on a ring that is fixed close to the heart sunlight gear. The ring acts as an output torque converter for the next world phase. This planetary gearbox has numerous phases and a greatest ratio of 20:1 can be created from individual ratios of 5:1 and 4:1.
CZPT Motor is an innovator in the design and style and manufacture of miniature motors for industrial robots. Its choices include brushless DC and brushed DC motors, as properly as planetary gearboxes, encoders, and brakes. CZPT’s goods have a selection of uses in robotics, smart appliances, health care equipment, interaction, and industrial automation. The firm is also fully commited to offering personalized designs dependent on consumer specifications.
Yet another gain of a planetary gearbox is its higher energy transmission performance. It is capable of around 3% for each stage, permitting it to transmit a lot more torque than a typical solitary-stage gearbox. Planetary gearboxes are also compact and have a large torque-to-fat ratio. CZPT’s Planetary Gearbox is the greatest selection for several programs. This gearbox provides the maximum efficiency and is perfect for little-scale generation.

China Best Sales High Efficiency Precision Planetary Machine Gear Box Speed Reducer Gearbox     with Free Design CustomChina Best Sales High Efficiency Precision Planetary Machine Gear Box Speed Reducer Gearbox     with Free Design Custom