Product Description
TaiBang Motor Industry Group Co., Ltd.
The main products is induction motor, reversible motor, DC brush gear motor, DC brushless gear motor, CH/CV big gear motors, Planetary gear motor ,Worm gear motor etc, which used widely in various fields of manufacturing pipelining, transportation, food, medicine, printing, fabric, packing, office, apparatus, entertainment etc, and is the preferred and matched product for automatic machine.
Model Instruction
GB090-10-P2
| GB | 090 | 571 | P2 |
| Reducer Series Code | External Diameter | Reduction Ratio | Reducer Backlash |
| GB:High Precision Square Flange Output
GBR:High Precision Right Angle Square Flange Output GE:High Precision Round Flange Output GER:High Precision Right Round Flange Output |
050:ø50mm 070:ø70mm 090:ø90mm 120:ø120mm 155:ø155mm 205:ø205mm 235:ø235mm 042:42x42mm 060:60x60mm 090:90x90mm 115:115x115mm 142:142x142mm 180:180x180mm 220:220x220mm |
571 means 1:10 | P0:High Precision Backlash
P1:Precision Backlash P2:Standard Backlash |
Main Technical Performance
| Item | Number of stage | Reduction Ratio | GB042 | GB060 | GB060A | GB090 | GB090A | GB115 | GB142 | GB180 | GB220 |
| Rotary Inertia | 1 | 3 | 0.03 | 0.16 | 0.61 | 3.25 | 9.21 | 28.98 | 69.61 | ||
| 4 | 0.03 | 0.14 | 0.48 | 2.74 | 7.54 | 23.67 | 54.37 | ||||
| 5 | 0.03 | 0.13 | 0.47 | 2.71 | 7.42 | 23.29 | 53.27 | ||||
| 6 | 0.03 | 0.13 | 0.45 | 2.65 | 7.25 | 22.75 | 51.72 | ||||
| 7 | 0.03 | 0.13 | 0.45 | 2.62 | 7.14 | 22.48 | 50.97 | ||||
| 8 | 0.03 | 0.13 | 0.44 | 2.58 | 7.07 | 22.59 | 50.84 | ||||
| 9 | 0.03 | 0.13 | 0.44 | 2.57 | 7.04 | 22.53 | 50.63 | ||||
| 10 | 0.03 | 0.13 | 0.44 | 2.57 | 7.03 | 22.51 | 50.56 | ||||
| 2 | 15 | 0.03 | 0.03 | 0.13 | 0.13 | 0.47 | 0.47 | 2.71 | 7.42 | 23.29 | |
| 20 | 0.03 | 0.03 | 0.13 | 0.13 | 0.47 | 0.47 | 2.71 | 7.42 | 23.29 | ||
| 25 | 0.03 | 0.03 | 0.13 | 0.13 | 0.47 | 0.47 | 2.71 | 7.42 | 23.29 | ||
| 30 | 0.03 | 0.03 | 0.13 | 0.13 | 0.47 | 0.47 | 2.71 | 7.42 | 23.29 | ||
| 35 | 0.03 | 0.03 | 0.13 | 0.13 | 0.47 | 0.47 | 2.71 | 7.42 | 23.29 | ||
| 40 | 0.03 | 0.03 | 0.13 | 0.13 | 0.47 | 0.47 | 2.71 | 7.42 | 23.29 | ||
| 45 | 0.03 | 0.03 | 0.13 | 0.13 | 0.47 | 0.47 | 2.71 | 7.42 | 23.29 | ||
| 50 | 0.03 | 0.03 | 0.13 | 0.13 | 0.44 | 0.44 | 2.57 | 7.03 | 22.51 | ||
| 60 | 0.03 | 0.03 | 0.13 | 0.13 | 0.44 | 0.44 | 2.57 | 7.03 | 22.51 | ||
| 70 | 0.03 | 0.03 | 0.13 | 0.13 | 0.44 | 0.44 | 2.57 | 7.03 | 22.51 | ||
| 80 | 0.03 | 0.03 | 0.13 | 0.13 | 0.44 | 0.44 | 2.57 | 7.03 | 22.51 | ||
| 90 | 0.03 | 0.03 | 0.13 | 0.13 | 0.44 | 0.44 | 2.57 | 7.03 | 22.51 | ||
| 100 | 0.03 | 0.03 | 0.13 | 0.13 | 0.44 | 0.44 | 2.57 | 7.03 | 22.51 |
| Item | Number of stage | GB042 | GB060 | GB060A | GB90 | GB090A | GB115 | GB142 | GB180 | GB220 | |
| Backlash(arcmin) | High Precision P0 | 1 | ≤1 | ≤1 | ≤1 | ≤1 | ≤1 | ≤1 | |||
| 2 | ≤3 | ≤3 | ≤3 | ≤3 | |||||||
| Precision P1 | 1 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | |
| 2 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ||
| Standard P2 | 1 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | |
| 2 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ||
| Torsional Rigidity(N.M/arcmin) | 1 | 3 | 7 | 7 | 14 | 14 | 25 | 50 | 145 | 225 | |
| 2 | 3 | 7 | 7 | 14 | 14 | 25 | 50 | 145 | 225 | ||
| Noise(dB) | 1,2 | ≤56 | ≤58 | ≤58 | ≤60 | ≤60 | ≤63 | ≤65 | ≤67 | ≤70 | |
| Rated input speed(rpm) | 1,2 | 5000 | 5000 | 5000 | 4000 | 4000 | 4000 | 3000 | 3000 | 2000 | |
| Max input speed(rpm) | 1,2 | 10000 | 10000 | 10000 | 8000 | 8000 | 8000 | 6000 | 6000 | 4000 | |
Noise test standard:Distance 1m,no load.Measured with an input speed 3000rpm
| Application: | Machinery, Agricultural Machinery |
|---|---|
| Function: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Reduction |
| Layout: | Cycloidal |
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Step: | Double-Step |
| Samples: |
US$ 50/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Planetary Gearbox Basics
If you’re in the market for a new Planetary Gearbox, you’ve come to the right place. There’s more to these mechanical wonders than just their name. Learn about Spur gears, helical gears, and various sizes. After you’ve read this article, you’ll know exactly what to look for when shopping for a new one. And you’ll also be able to avoid common mistakes made by amateur mechanics.
Wheel drive planetary gearboxes
Planetary gearboxes have numerous benefits over conventional gearboxes. Their compact design is advantageous for servo functions. Their lubrication is a key feature to maintain smooth operation and avoid damage to the gears. Some manufactures use CZPT to ensure proper functioning. These gearboxes have nearly three times the torque of traditional gearboxes while remaining compact and low in mass.
The planetary gears are made of three different types. Each type has an input and output shaft. The input and output shafts are usually coaxially arranged. The input and output shafts are connected to each other via a carrier. The carrier rotates with the planetary gears. The sun gear is the input gear and is typically 24 teeth in diameter. The outer gears are connected to the sun gear via rings of gears that are mounted around the sun gear.
Planetary gearboxes are also used in wheeled and tracked vehicles. They are also used in winch systems, which lift and lower loads. Typical applications include heavy machinery, such as cranes and earthmovers. Wheel drives are also widely used in municipal and agricultural vehicles, as well as material handling vehicles. The wheel drive is typically mounted directly into the wheel rim. A wheel drive may be fitted into two, three, or even four wheels.
A planetary gear set may be used in stages to provide different transmission rates. In order to choose the right gearbox for your application, consider the torque, backlash, and ratio you need. Then, consider the environment where the gearbox is used. Depending on its location, it might need to be protected from weather, water, and other elements. You can find a wide range of different sizes in the market.
Spur gears
There are two basic types of gearheads: planetary and spur gearheads. Each has its advantages and disadvantages depending on the application. This article will discuss the differences between these two types of gearheads. Spur gearheads are commonly used for transmission applications, while planetary gearheads are more widely used for motors. Spur gearheads are less expensive to produce than planetary gearheads, and they are more flexible in design.
There are many different types of spur gears. Among them, a 5:1 spur gear drive ratio means that the sun gear must rotate five times per revolution of the output carrier. The desired number of teeth is 24. In metric systems, the spur gears are referred to as mm and the moon gears as modules. Spur gears are used in many different types of applications, including automotive and agricultural machinery.
A planetary geartrain is a combination of ring and spur gears, which mesh with each other. There are two kinds of planetary geartrains: simple planetary gears and compound planetary gears. Spur gears are the most common type, with a sun gear and ring gear on either side of the sun. Simple planetary gears feature a single sun and ring gear, while compound planetary gears use multiple planets.
A planetary gearbox consists of two or more outer gears, which are arranged to rotate around the sun. The outer ring gear meshes with all of the planets in our solar system, while the sun gear rotates around the ring gear. Because of this, planetary gearboxes are very efficient even at low speeds. Their compact design makes them a desirable choice for space-constrained applications.
Helical gears
A planetary helical gearbox has two stages, each with its own input speed. In the study of planetary helical gear dynamics, the base circle radius and full-depth involute teeth are added to the ratio of each gear. The tangential position of the planets affects the dynamic amplifications and tooth forces. The tangential position error is an important factor in understanding the dynamic behaviour of helical planetary gears.
A helical gearbox has teeth oriented at an angle to the shaft, making them a better choice than spur gears. Helical gears also operate smoothly and quietly, while spur gears generate a thrust load during operation. Helical gears are also used in enclosed gear drives. They are the most common type of planetary gearbox. However, they can be expensive to produce. Whether you choose to use a helical or spur gearbox depends on the type of gearbox you need.
When choosing a planetary gear, it is important to understand the helix angle of the gear. The helix angle affects the way the planetary gears mesh, but does not change the fundamentals of planetary phasing. In each mesh, axial forces are introduced, which can either cancel or reinforce. The same applies to torques. So, if the ring gear is positioned at an angle of zero, helical gears will increase the axial forces.
The number of teeth on the planets is a variable parameter that must be considered in the design phase. Regardless of how many teeth are present, each planet must have a certain amount of tooth spacing to mesh properly with the ring or sun. The tip diameter is usually unknown in the conceptual design stage, but the pitch diameter may be used as an initial approximation. Asymmetrical helical gears may also cause undesirable noise.
Various sizes
There are several sizes and types of planetary gearboxes. The planetary gear sets feature the sun gear, the central gear, which is usually the input shaft, and the planet gears, which are the outer gears. A carrier connects the planet gears to the output shaft. The primary and secondary features of the planetary gearbox are important factors to consider. Besides these, there are other things to consider, such as the price, delivery time, and availability around the world. Some constructors are quicker than others in responding to inquiries. While others may be able to deliver every planetary gearbox out of stock, they will cost you more money.
The load share behavior of a planetary gearbox is comparable to that of a spur or a helical gearbox. Under low loads, individual gear meshes are slightly loaded, while other components have minimal deflections. In general, load sharing behaviour is affected mostly by assembly and manufacturing deviations. In this case, the elastic deflections help balance these effects. The load-sharing behavior of a planetary gearbox improves when the load increases.
Planetary gearboxes come in different sizes. The most common size is one with two or three planets. The size and type of the gears determine the transmission rate. Planetary gear sets come in stages. This gives you multiple transmission rate choices. Some companies offer small planetary gearboxes, while others offer larger ones. For those with special applications, make sure you check the torque, backlash, and ratio.
Whether the power is large or small, the planetary gearbox should be matched to the size of the drive. Some manufacturers also offer right-angle models. These designs incorporate other gear sets, such as a worm gear stage. Right-angle designs are ideal for situations where you need to vary the output torque. When determining the size of planetary gearboxes, make sure the drive shafts are lined up.
Applications
This report is designed to provide key information on the Global Applications of Planetary Gearbox Market, including the market size and forecast, competitive landscape, and market dynamics. The report also provides market estimates for the company segment and type segments, as well as end users. This report will also cover regional and country-level analysis, market share estimates, and mergers & acquisitions activity. The Global Applications of Planetary Gearbox Market report includes a detailed analysis of the key players in the market.
The most common application of a planetary gearbox is in the automobile industry, where it is used to distribute power between two wheels in a vehicle’s drive axle. In a four-wheel-drive car, this system is augmented by a centre differential. In hybrid electric vehicles, a summation gearbox combines the combustion engine with an electric motor, creating a hybrid vehicle that uses one single transmission system.
In the Global Industrial Planetary Gearbox Market, customer-specific planetary gears are commonly used for automated guided vehicles, intra-logistics, and agricultural technology. These gears allow for compact designs, even in tight spaces. A three-stage planetary gear can reach 300 Nm and support radial loads of 12 kN. For receiver systems, positioning accuracy is critical. A two-stage planetary gearbox was developed by CZPT. Its internal gear tension reduces torsional backlash, and manual controls are often used for high-quality signals.
The number of planetary gears is not fixed, but in industrial applications, the number of planetary gears is at least three. The more planetary gears a gearbox contains, the more torque it can transmit. Moreover, the multiple planetary gears mesh simultaneously during operation, which results in high efficiency and transmittable torque. There are many other advantages of a planetary gearbox, including reduced maintenance and high speed.
editor by CX 2023-10-18
China Standard CE Cetificated Planetary Gear Box for Metallurgy Machinery in Shanghai with Best Sales
Item Description
Attributes:
1. Modular design realizes variable mixture.
2. Housing is created of forged iron, which increase its rigidity and anti-vibration.
three. Sunshine and earth gears are processed by cementite and hardening, gears are processed by grinding, which improve the effectiveness and life span of equipment models.
Eastwell P sequence planetary gear box, in contrast with the like frequent equipment actual physical box, functions steady transmission, large loading ability, small dimension and substantial travel ratio. Additionally, it has prolonged provider life which reaches 1000Y, tiny measurement, and stunning physical appearance.
Characteristic benefit
1.Compact composition.
2.Reliable shaft or hollow shaft with shrink disc.
three.Progressive spline or flange shaft design and style.
4.Substantial vibration resistance.
Specification parameter
Item variety : parallel-axes and intersecting-axes planetary gear box.
Torque output : max torque output: 2.2 ~2,600 kNm.
Industrial Application
Electrical power Plant Equipment
Metallurgical Industry
Metal Forming Machinery
Petrochemical Industry
Mining Machine
Hoisting Machinery
Construction Industry
Environmental Safety Industry
Cable Industry
Foods Machinery
Certificates
Handed ” ISO 9001 International Quality Method Certificate”,”Europe CE Certificate”, ” Swiss SGS Certification”,”Substantial-tech business certificate of ZheJiang town”,”Excellent overall performance management company of ZheJiang town”,and so forth.
FAQ
one. Q: Can you make as for every custom made drawing?
A: Indeed, we supply custom-made services for buyers.
two. Q: Are you a factory or buying and selling organization?
A. We are producer in ZheJiang China.
three. Q: What is actually your MOQ?
A: One particular piece.
four. Q: What is actually your production time?
A: 7-fifteen functioning days following receiving payment.
five. Q: What’s your payment terms?
A: T/T, 30% payment in progress, 70% balance payment must be paid out ahead of shipping.
6. Q: What is your deal?
A: In wood box packaging.
ZheJiang EASTWELL Equipment Reducer Co.,Ltd., former a joint enterprise invested by is a ZheJiang EAST PUMP Group and Well Organization of The us.We are expert company of the gear reducers and specialize in the gear reducers area in China for 20 years. EASTWELL has exceptional R&D team,best-position production and test products.So we have the strong energy in the establishing and manufacturing the standards variety as well as the personalized type gear reducer for our buyers.
Varieties, Applications, and Lubrication of Planetary Gearboxes
A Planetary Gearbox is a gadget that can be employed in a selection of purposes. Their reduction ratios rely on the number of teeth in each and every equipment. In this post, we will talk about the kinds, programs, and lubrication of planetary gearboxes. With any luck ,, this post will be of help to you. If not, you can examine out this article and discover a lot more about this interesting device. There are numerous diverse sorts of planetary gearboxes.
Apps of planetary gearboxes
The planetary gearbox is a well-liked choice for applications necessitating precise positioning. Apps of the planetary gearbox variety from plastic equipment to agricultural products, from items & staff lifts to industrial robotics. Some of the industries that benefit from this sort of gearbox consist of robotics, intra-logistics, robotics for industrial automation, and health-related tools. Rising automation is also fueling the development of the industrial planetary gearbox market place in APAC.
The compact design and style of planetary gears makes them superb for minimizing load inertia and maximizing torque. Nonetheless, some purposes call for added lubrication for sustained performance or high speeds. CZPT makes use of CZPT in its planetary gearboxes. In addition, lubrication stops gear wear and minimizes sounds and vibration. The planetary gearbox is also effortless to set up, many thanks to its minimal-mass-inertia design.
One more application of the planetary gearbox is in axles and transfer circumstances. The planetary equipment architecture is composed of a solar equipment, also known as the central gear, and a ring-gear with inner tooth that are concentric to the sun gear. The two gears are linked via a carrier, and the output shaft is positioned on the ring-gear provider. The gearbox can be configured in a selection of ways, based on the pace-ratio demands.
The planetary gear train is related to that of a solar technique. It includes a solar gear and two or a lot more outer gears, ring equipment and provider assembly. In this configuration, the outer gears are linked via a carrier and a ring equipment. The earth gears are in consistent mesh with every other, and electrical power applied to one of these associates will rotate the total assembly. They are a extremely effective selection for several purposes.
Varieties
There are 3 kinds of planetary gearboxes, relying on their efficiency and efficiency. The fundamental design is highly efficient and transmits up to 97% of power enter. Dependent on the velocity and torque that need to be transmitted, planetary gearboxes are used in numerous distinct programs. A planetary gearbox can decrease the pace of a roller or create a more exact degree of motion. Employing a planetary gearbox for your printing press, for case in point, will increase your gear transmission ratio.
This market place investigation report analyzes the variables influencing the marketplace for Planetary Gearboxes, as well as their sales and revenues. It also highlights business trends and information the competitive landscape. It also provides a complete evaluation of the Planetary Gearbox industry and its motorists and restraints. It offers detailed information on the marketplace size and foreseeable future growth prospective customers. The review also consists of an in depth discussion of the competitive landscape, pinpointing the top firms and important marketplace players.
A planetary gearbox is frequently utilized to manufacture complicated equipment. These gears are generally made of high-good quality steel, which helps make them really sturdy. Planetary gearboxes can also be employed in the manufacturing of large device aspects. There are a lot of advantages of a planetary gearbox, such as its compactness and reduced mass inertia. The primary advantage of a planetary gearbox is its potential to distribute torque. When compared to a normal gearbox, planetary gearboxes can supply torque that is nearly 3 instances larger than its typical counterpart.
The 3 principal types of planetary gears are the single-phase, compound, and multi-phase. The general notion of a planetary gear is referred to as a compound planetary gear. This indicates that planetary gears are created up of one particular of these a few simple buildings: a meshed-earth composition, a shaft, and a multi-stage structure. This variety of gear has multiple phases and is specifically valuable for fast-dynamic laser reducing devices.
Style
A planetary gearbox is equivalent to a car’s transmission. All of its gears must have a particular amount of enamel and be spaced similarly aside. The tooth of a earth have to mesh with the gears of the ring and sunlight to be useful. The number of teeth required will count on the variety of planets and their spacing. This equation is a good commencing position for planning a gearbox.
The dynamic properties of planetary gears are investigated using a parametric product. The stiffness of the mesh changes as the variety of equipment tooth pairs in speak to varies during the gear rotation. Little disturbances in layout realizations trigger nonlinear dynamics, which benefits in sounds and vibrations in the equipment transmission. A mathematical system describing this procedure is created utilizing the simple principles of analytical mechanics. This mathematical model can be used to optimize any planetary gear.
This evaluation assumes that the sunshine equipment and planet gears have the same style modulus, which is a essential need of any mechanical gear. In actuality, the ratio of these two gears is 24/sixteen as opposed to -3/2. This signifies that a planetary gearbox’s output torque is forty one.1 occasions the enter torque. Taking into consideration this aspect, we can make an accurate estimate of the whole torque. The planetary gears are mounted encounter-to-face and connected to an electric powered motor.
A planetary gear set has to have a specific number of teeth that are odd or even. One particular way to conquer this concern is to double the number of teeth on the solar gear and the annulus gear. This will also resolve irregularities. Yet another way to layout a planetary equipment set is to use the appropriate diametral pitch and module. There are many planetary equipment sets offered on the industry, so it pays to understand the distinctions.
Lubrication
Lubrication for Planetary Gearboxes is essential for the clean working of the equipment. Planetary gears are subjected to large amounts of friction and heat, so they demand standard lubrication. The gear housing is created to dissipate heat away from the equipment, but warmth can nevertheless enter the gear, which can result in a bad lubrication problem. The greatest lubrication answer is synthetic oil, and the equipment need to be refilled with a bare minimum of thirty percent oil.
When lubricating a planetary gearbox, it is critical to notice that hydraulic oil is not appropriate for planetary gearboxes, which price over $1500. Hydraulic oil does not have the very same viscosity and habits with temperature fluctuations, creating it significantly less efficient. The planetary gearbox may possibly also overheat if a hose is not provided for scenario draining. A case drain hose is crucial to avoid this from taking place, because sizzling oil can trigger overheating of the gearbox and damage to the gears.
Oil shipping and delivery conduits are positioned in between every single pair of world gears. Every single oil supply conduit directs refreshing oil towards the sunshine equipment and the planet equipment. The oil then disperses and exits from the gear train with significant tangential velocity. The oil is redirected into a collection channel (fifty six). The chosen embodiment uses herringbone gears, which pump oil axially outward into the channels.
The greatest way to select the proper variety of lubrication is to consider its viscosity. Also substantial a viscosity will avert the lubricant from flowing correctly, which will cause metallic-to-steel speak to. The oil should also be suitable with the gearbox temperature. A appropriate viscosity will increase the performance of the gearbox and stop downtime. A trustworthy gearbox will ultimately end result in increased profits and less fees.
Apps
This report examines the Industrial Planetary Gearbox Industry and its present traits. It identifies the pre and publish-COVID-19 results of the industry. It outlines the benefits and negatives of the industrial planetary gearbox market place. The report also describes the assorted funding assets and company models of the market place. It includes the essential players in the market. Therefore, it is important to go through this report carefully.
The report includes investigation and forecasts of the worldwide industry for planetary gearbox. It involves the product introductions, essential company elements, regional and type segments, and finish-customers. It handles the income and income of the market place for every software subject. The report also contains the regional and region-stage marketplace knowledge. It also focuses on the market place share of the crucial companies functioning in the market. It handles the aggressive situation in the international planetary gearbox market.
Another popular software for planetary gearboxes is in the toy market. It is attainable to layout toys that search gorgeous with planetary equipment programs. In addition to toys, clock makers also advantage from the planetary arrangement. In addition to making a very good-searching clock, this gearbox can reduce inertia and enhance its efficiency. The planetary gearbox is effortless to keep, which helps make it a great choice for clock programs.
In addition to conventional equipment reductions, planetary gears are also utilized for 3D printing. Their enormous gear ratio makes 3D printing simpler. Additionally, planetary gears are employed to travel stepper motors, which switch a lot faster and make a desired output. There are quite a few industrial makes use of for planetary gearboxes. This write-up has explored a handful of of the most widespread ones. And do not fail to remember to check out their uses.