Product Description
1.Convenient to adjust
2.Wide range of ratio
3.Easy to install
4.high torque
Application Industries:
Our SWL series screw jacks are widely used in the industries such as metallurgy,mining,hoisting and transportation, electrical
power,energy source,constrction and building material,light industry and traffice industry
Product Parameters
|
Type |
Model |
Screw thread size |
Max |
Max |
Weight without stroke |
Screw weight |
|
SWL Screw jack |
SWL2.5 |
Tr30*6 |
25 |
25 |
7.3 |
0.45 |
|
SWL5 |
Tr40*7 |
50 |
50 |
16.2 |
0.82 |
|
|
SWL10/15 |
Tr58*12 |
100/150 |
99 |
25 |
1.67 |
|
|
SWL20 |
Tr65*12 |
200 |
166 |
36 |
2.15 |
|
|
SWL25 |
Tr90*16 |
250 |
250 |
70.5 |
4.15 |
|
|
SWL35 |
Tr100*18 |
350 |
350 |
87 |
5.20 |
|
|
SWL50 |
Tr120*20 |
500 |
500 |
420 |
7.45 |
|
|
SWL100 |
Tr160*23 |
1000 |
1000 |
1571 |
13.6 |
|
|
SWL120 |
Tr180*25 |
1200 |
1200 |
1350 |
17.3 |
|
1.Compact structure,Small size.Easy mounting,varied types. Can be applied in 1 unit or multiple units. |
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|
2.High reliability.Long service life; With the function of ascending,descending,thrusting,overturning |
||||
|
3.Wide motivity.It can be drived by electrical motor and manual force. |
||||
|
4.It is usually used in low speed situation,widely used in the fields of |
Detailed Photos
|
1. screw rod |
2. nut bolt |
3. cover |
4.Skeleton oil seal |
5.Bearing |
|
6.Worm gear |
7.Oil filling hole |
8.Case |
9.Skeleton oil seal |
10.Cover |
|
11. nut bolt |
12.Bearing |
13.Skeleton oil seal |
14.Bearing |
15.worm |
|
16.Flat key |
17.Bearing |
18.Skeleton oil seal |
19.Cover |
20.Nut bolt |
Product Description
Packaging & Shipping
Company Profile
/* May 10, 2571 16:49:51 */!function(){function d(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Are there innovations or advancements in winch drive technology that have emerged recently?
In recent years, there have been notable innovations and advancements in winch drive technology that have improved performance, efficiency, and safety. Here’s a detailed explanation of some of the recent innovations and advancements in winch drive technology:
- Smart and Connected Winch Drives:
One of the significant advancements in winch drive technology is the integration of smart and connected features. Winch drives are now equipped with sensors, communication capabilities, and data processing capabilities, allowing them to be part of the Internet of Things (IoT) ecosystem. These smart winch drives can collect and analyze data in real-time, enabling remote monitoring, predictive maintenance, and performance optimization. They can communicate with other devices and systems, facilitating integration into larger control networks and automation systems.
- High-Efficiency Motor Technology:
Advancements in motor technology have contributed to higher efficiency in winch drives. Brushless DC (BLDC) motors and energy-efficient AC motors are becoming more prevalent in modern winch drives. These motors offer improved power density, higher torque-to-weight ratio, and better overall energy efficiency compared to traditional brushed motors. Additionally, advancements in motor control algorithms and variable frequency drive (VFD) technology allow for precise control and optimization of motor performance, resulting in increased efficiency and reduced energy consumption.
- Regenerative Braking:
Regenerative braking is a recent innovation in winch drive technology that improves energy efficiency. When a winch drive applies braking force to control the descent of a load, regenerative braking allows the drive to convert the braking energy into electrical energy. This electrical energy can be fed back into the power supply or stored in batteries for later use. By recovering and reusing energy that would otherwise be wasted as heat, regenerative braking reduces overall energy consumption and increases the efficiency of winch drives.
- Advanced Control and Safety Systems:
Winch drives now incorporate advanced control and safety systems that enhance their performance and safety. These systems utilize advanced algorithms, real-time data processing, and precise feedback control to optimize the operation of winch drives. They offer features such as load monitoring, automatic load balancing, anti-sway control, and intelligent speed control. Additionally, safety features like emergency stop functions, overload protection, and fault diagnostics are integrated to ensure safe operation and prevent equipment damage or accidents.
- Improved Materials and Construction:
Advancements in materials and construction techniques have also contributed to the development of more efficient and durable winch drives. The use of lightweight and high-strength materials, such as advanced alloys and composites, improves the power-to-weight ratio of winch drives. Precision machining and advanced manufacturing processes enhance the overall reliability and performance of winch drive components. These advancements result in winch drives that are more compact, reliable, and capable of handling higher loads while maintaining efficiency.
- Intuitive User Interfaces:
Recent innovations in winch drive technology have focused on improving user interfaces and operator experience. Intuitive touchscreens, graphical user interfaces (GUIs), and ergonomic control panels provide operators with easy-to-use interfaces for monitoring and controlling winch drives. These user interfaces offer real-time feedback, visualizations, and diagnostic information, making it easier for operators to operate winch drives safely and efficiently.
In summary, recent years have seen significant innovations and advancements in winch drive technology. The integration of smart and connected features, high-efficiency motor technology, regenerative braking, advanced control and safety systems, improved materials and construction, and intuitive user interfaces have all contributed to improved performance, efficiency, and safety in winch drives.
Can you provide examples of products or machinery that commonly use winch drives?
Winch drives are widely used in various industries and applications where lifting, pulling, or positioning heavy loads is required. They offer a versatile and efficient solution for numerous tasks. Here are some examples of products or machinery that commonly use winch drives:
- Cranes:
Winch drives are an integral part of cranes used in construction, manufacturing, and shipping industries. They enable the lifting and lowering of loads, as well as the movement of crane booms and jibs. Cranes such as mobile cranes, tower cranes, and overhead cranes rely on winch drives for their lifting capabilities.
- Elevators and Lifts:
Winch drives are used in elevators and lifts to vertically transport people or goods between different levels of buildings or structures. They provide the necessary lifting force for the elevator car or lift platform, allowing smooth and controlled vertical movement.
- Marine Equipment:
Winch drives are commonly found in various marine equipment and vessels. They are used in shipboard cranes, davits, anchor handling winches, mooring winches, and fishing equipment. Winch drives play a crucial role in the handling of heavy equipment, cargo, and anchoring operations in marine environments.
- Offshore and Oil Rig Applications:
In offshore and oil rig applications, winch drives are utilized for various tasks. They are used in winches for launching and recovering subsea equipment, handling pipes and cables, and positioning heavy loads on offshore platforms. Winch drives are also employed in drilling equipment for operations such as raising and lowering the drilling string.
- Material Handling Equipment:
A wide range of material handling equipment relies on winch drives for lifting and pulling operations. This includes hoists, winch trucks, forklifts, conveyor systems, and overhead cranes used in warehouses, manufacturing facilities, and construction sites. Winch drives enable efficient and controlled movement of heavy materials and equipment.
- Entertainment Industry:
The entertainment industry extensively uses winch drives for stage rigging, theatrical productions, and concert setups. Winch drives are employed to move and control stage elements, lighting fixtures, sound equipment, and special effects. They allow for dynamic and precise positioning of equipment during performances.
- Automotive Recovery and Towing:
Winch drives are commonly used in recovery and towing equipment for vehicles. They are mounted on trucks or trailers and provide the pulling force necessary to recover stuck or immobilized vehicles. Winch drives are also utilized in off-road vehicles and ATV (All-Terrain Vehicle) winches for self-recovery or assisting others.
- Agricultural Machinery:
In the agricultural sector, winch drives are employed in various machinery such as agricultural sprayers, irrigation systems, and harvesting equipment. They facilitate the movement and positioning of equipment, as well as the lifting and lowering of heavy loads, enhancing efficiency in farming operations.
These examples illustrate the wide-ranging applications of winch drives across different industries. Their versatility and adaptability make them essential components in various products and machinery that involve lifting, pulling, or positioning heavy loads.
What are the advantages of using a winch drive in comparison to other lifting mechanisms?
Using a winch drive as a lifting mechanism offers several advantages over other lifting mechanisms. The unique characteristics and capabilities of winch drives make them a preferred choice in various applications. Here’s a detailed explanation of the advantages of using a winch drive in comparison to other lifting mechanisms:
- Versatility:
Winch drives offer versatility in terms of their application and adaptability to different industries. They can be utilized in a wide range of scenarios, including off-road recovery, marine operations, construction sites, and recreational activities. Winch drives can handle various load sizes and weights, making them suitable for both light and heavy lifting tasks. The ability to use winch drives in diverse environments and industries makes them a flexible and versatile choice for lifting and pulling operations.
- Control and Precision:
Winch drives provide precise control over the lifting and pulling operation. The gearing system allows operators to adjust the speed and direction of the winch drive, enabling accurate positioning and controlled movement of the load. This level of control is particularly beneficial in applications where precise load placement or delicate handling is required. Winch drives allow for fine adjustments and smooth operation, resulting in improved precision and reduced risk of damage to the load or surrounding structures.
- Pulling Power:
Winch drives are designed to generate significant pulling power, allowing them to handle heavy loads effectively. The power source, whether it’s an electric motor or hydraulic system, provides the necessary energy to generate substantial pulling force. This makes winch drives suitable for tasks that involve moving or lifting heavy objects, such as in construction, industrial settings, or vehicle recovery. The pulling power of winch drives gives them an advantage over other lifting mechanisms that may have limited capacity or require additional equipment for handling heavier loads.
- Compactness and Portability:
Winch drives are generally compact and portable, which enhances their usability in various settings. They can be easily mounted on vehicles, equipment, or structures, offering mobility and convenience. Compact winch drives are particularly useful in off-road vehicles, where space may be limited. The portability of winch drives allows for flexibility in different applications and enables their use in remote or challenging locations where other lifting mechanisms may not be easily accessible.
- Safety:
Winch drives are designed with safety features to ensure secure and controlled lifting operations. These features may include overload protection, emergency stop mechanisms, and limit switches. The braking system in winch drives provides reliable load holding, preventing unintentional load release. Additionally, winch drives can be equipped with remote control systems, allowing operators to maintain a safe distance during operation. The safety features and control mechanisms of winch drives contribute to enhanced safety and minimize the risk of accidents or injuries.
These advantages make winch drives a preferred choice over other lifting mechanisms in many applications. The versatility, control, pulling power, compactness, portability, and safety features of winch drives provide distinct benefits that cater to the specific requirements of lifting and pulling operations in various industries and scenarios.
<img src="https://img.hzpt.com/img/gearbox/gearbox-l1.webp" alt="China Good quality Factory Wholesale Mini Screw Jack Worm Gear Screw Lifter Spiral Rod Lifting System Accessories Worm Gear Reducer “><img src="https://img.hzpt.com/img/gearbox/gearbox-l2.webp" alt="China Good quality Factory Wholesale Mini Screw Jack Worm Gear Screw Lifter Spiral Rod Lifting System Accessories Worm Gear Reducer “>
editor by Dream 2024-10-18
China Professional CHINAMFG RV Series 1: 50/1: 100 Ratio Worm Gear Reducer Perfect for Electric Door Mini Crane Hoist
Product Description
AOKMAN RV Series 1:50/1:100 Ratio Worm Gear Reducer Perfect for Electric Door Mini Crane Hoist
Product Description
NMRV 571-150 worm gear box with flange and electric motor
NMRV+NMRV Double Stage Arrangement Reduction Gear Box
RV Series Worm Gearbox
worm speed reducer
nmrv worm gear motor
Detailed Photos
RV Series
Including RV / NMRV / NRV.
Main Characteristic of RV Series Worm Gearbox
RV series worm gear reducer is a new-generation product developed by CHINAMFG on the basis of perfecting WJ series products with a compromise of advanced technology both at home and abroad.
1. High-quality aluminum alloy, light in weight and non-rusting.
2. Large in output torque.
3. Smooth running and low noise,durable in dreadful conditions.
4. High radiation efficiency.
5. Good-looking appearance, durable in service life and small volume.
6. Suitable for omnibearing installation.
Main Materials of RV Series Worm Gearbox
1. Housing: die-cast aluminum alloy(frame size: 571 to 090), cast iron(frame size: 110 to 150).
2. Worm: 20Crm, carbonization quencher heat treatment makes the surface hardness of worm gears up to 56-62 HRX, retain carbonization layer’s thickness between 0.3 and 0.5mm after precise grinding.
3. Worm Wheel: wearable stannum bronze alloy.
| SPEED RATIO | 7.5~100 |
| OUTPUT TORQUE | <1050NM |
| IN POWER | 0.09-11KW |
| MOUNTING TYPE | FOOT-MOUNTED FLANGE-MOUNTED |
Product Parameters
| When working, great load capacity, stable running, low noise with high efficiency. | |||||||
| Gear Box’s Usage Field | |||||||
| 1 | Metallurgy | 11 | Agitator | ||||
| 2 | Mine | 12 | Rotary weeder | ||||
| 3 | Machine | 13 | Metallurgy | ||||
| 4 | Energy | 14 | Compressor | ||||
| 5 | Transmission | 15 | Petroleum industry | ||||
| 6 | Water Conserbancy | 16 | Air Compressor | ||||
| 7 | Tomacco | 17 | Crusher | ||||
| 8 | Medical | 18 | Materials | ||||
| 9 | Packing | 19 | Electronics | ||||
| 10 | Chemical industry | 20 | Textile indutry | ||||
| … | … | ||||||
| Power | 0.06kw | 0.09kw | 0.12kw | 0.18kw | 0.25kw | 0.37kw | 0.55kw |
| 0.75kw | 1.1kw | 1.5kw | 2.2kw | 3kw | 4kw | 5.5kw | |
| 7.5kw | 11kw | 15kw | |||||
| Torque | 2.6N.m-3000N.m | ||||||
| Ratio | 7.5-100, the double gearbox is more | ||||||
| Color | Blue, Silver or as customers’ need | ||||||
| Material | Iron or Aluminium | ||||||
| Packing | Carton with Plywood Case or as clients’ requirement | ||||||
| Type | RV571 | RV030 | RV040 | RV050 | RV063 | RV075 | RV090 |
| Weight | 0.7kg | 1.3kg | 2.3kg | 3.5kg | 6.2kg | 9kg | 13kg |
| Type | RV110 | RV130 | RV150 | ||||
| Weight | 35kg | 60kg | 84kg | ||||
Certifications
Packaging & Shipping
Company Profile
Our Advantages
FAQ
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Layout: | Worm |
| Gear Shape: | Worm |
| Step: | Single-Step |
| Customization: |
Available
|
|
|---|
Can you explain the impact of winch drives on the overall efficiency of lifting systems?
The efficiency of lifting systems is significantly influenced by the choice and performance of winch drives. Winch drives play a crucial role in converting power into mechanical work to lift or move heavy loads. Here’s a detailed explanation of the impact of winch drives on the overall efficiency of lifting systems:
- Power Transmission:
Winch drives are responsible for transmitting power from the energy source to the lifting mechanism. The efficiency of power transmission directly affects the overall efficiency of the lifting system. Well-designed winch drives minimize power losses due to friction, heat generation, or mechanical inefficiencies. By optimizing the gear system, bearings, and other mechanical components, winch drives can maximize power transmission efficiency and minimize energy waste.
- Mechanical Advantage:
Winch drives provide a mechanical advantage that allows the lifting system to handle heavier loads with less effort. The mechanical advantage is determined by the gear ratio and drum diameter of the winch drive. By selecting an appropriate gear ratio, the winch drive can multiply the input torque, enabling the lifting system to overcome the resistance of the load more efficiently. A higher mechanical advantage reduces the strain on the power source and improves the overall efficiency of the lifting system.
- Speed Control:
Winch drives offer speed control capabilities, allowing operators to adjust the lifting speed according to the specific requirements of the task. The ability to control the lifting speed is essential for efficient and safe operation. By utilizing winch drives with precise speed control mechanisms, the lifting system can optimize the speed to match the load, reducing unnecessary energy consumption and increasing overall efficiency.
- Load Distribution:
Winch drives play a vital role in distributing the load evenly across the lifting system. Uneven load distribution can lead to excessive stress on certain components, reducing the overall efficiency and potentially causing equipment failure. Well-designed winch drives ensure that the load is distributed evenly, minimizing stress concentrations and maximizing the efficiency of the lifting system.
- Control and Safety Features:
Winch drives incorporate control and safety features that contribute to the overall efficiency of the lifting system. Advanced control systems allow for precise positioning and smooth operation, minimizing unnecessary movements and reducing energy consumption. Safety features, such as overload protection or emergency stop mechanisms, help prevent accidents and equipment damage, ensuring uninterrupted and efficient operation of the lifting system.
- Reliability and Maintenance:
The reliability and maintenance requirements of winch drives directly impact the overall efficiency of lifting systems. Well-designed winch drives with robust construction and quality components minimize the risk of breakdowns or unplanned downtime. Additionally, winch drives that are easy to maintain and service reduce the time and resources required for maintenance, maximizing the uptime and efficiency of the lifting system.
In summary, the choice and performance of winch drives have a significant impact on the overall efficiency of lifting systems. By optimizing power transmission, providing a mechanical advantage, offering speed control, ensuring load distribution, incorporating control and safety features, and prioritizing reliability and maintenance, winch drives can enhance the efficiency, productivity, and safety of lifting operations.
What factors should be considered when selecting a winch drive for specific applications?
When selecting a winch drive for specific applications, several factors need to be considered to ensure optimal performance and compatibility. Here’s a detailed explanation of the key factors that should be taken into account:
- Load Capacity:
The load capacity is one of the most critical factors to consider when selecting a winch drive. It refers to the maximum weight or force that the winch can handle safely and efficiently. It’s essential to evaluate the anticipated loads in the specific application and choose a winch drive with a sufficient load capacity to handle those loads. Selecting a winch drive with inadequate load capacity can result in safety hazards, reduced performance, and potential damage to the winch or the load being lifted or pulled.
- Power Source:
The power source of the winch drive is another crucial consideration. Winch drives are available in electric, hydraulic, and pneumatic variants, each with its own advantages and limitations. The choice of power source depends on factors such as the availability of power, the required pulling power, and the specific application’s environmental conditions. Electric winch drives are commonly used due to their ease of use and versatility. Hydraulic winch drives offer high pulling power for heavy-duty applications, while pneumatic winch drives are suitable for hazardous or explosive environments where electrical components are not permitted.
- Control Mechanisms:
The control mechanisms of the winch drive play a significant role in the efficiency and ease of operation. Consider the control options available for the winch drive, such as manual control, remote control, or integrated control systems. Remote control systems, for example, allow operators to control the winch drive from a safe distance, enhancing safety and flexibility. Additionally, some winch drives offer features like variable speed control, which allows for precise positioning and controlled movement of the load.
- Environmental Conditions:
The environmental conditions in which the winch drive will be used should be carefully assessed. Some winch drives are designed to withstand harsh environments, such as extreme temperatures, moisture, dust, or corrosive substances. For example, in marine applications, winch drives need to be corrosion-resistant and capable of operating in wet and salty conditions. Assessing the specific environmental conditions and selecting a winch drive with appropriate protection and durability features ensures its longevity and reliable performance.
- Mounting and Installation:
The mounting and installation requirements of the winch drive should be considered to ensure proper integration into the intended application. Evaluate factors such as space availability, mounting options (e.g., vehicle-mounted, structure-mounted, or portable), and compatibility with existing equipment or systems. Some winch drives may require additional accessories or modifications for installation, so it’s important to factor in these considerations during the selection process.
- Safety Features:
Winch drives should be equipped with appropriate safety features to prevent accidents and ensure secure operation. Common safety features include overload protection, emergency stop mechanisms, limit switches, and braking systems for load holding. These safety features contribute to the safe operation of the winch drive and protect against potential hazards or damage caused by excessive loads or unexpected circumstances.
- Reliability and Maintenance:
Consider the reliability and maintenance requirements of the winch drive. Look for winch drives from reputable manufacturers known for producing high-quality and reliable equipment. Assess factors such as maintenance intervals, ease of maintenance, availability of spare parts, and after-sales support. Choosing a winch drive that is reliable and has accessible maintenance options ensures minimal downtime and long-term cost-effectiveness.
By considering these factors when selecting a winch drive for specific applications, you can make an informed decision that aligns with the load requirements, power source availability, control preferences, environmental conditions, and safety considerations of your intended application.
Can you explain the key components and functions of a winch drive mechanism?
A winch drive mechanism consists of several key components that work together to provide controlled pulling or lifting capabilities. Each component has a specific function that contributes to the overall operation of the winch drive. Here’s a detailed explanation of the key components and their functions:
- Power Source:
The power source is the component that provides the energy to drive the winch mechanism. It can be an electric motor, hydraulic system, or even a manual crank. Electric motors are commonly used in modern winches due to their efficiency, controllability, and ease of operation. Hydraulic systems are often employed in heavy-duty winches that require high pulling capacities. Manual winches, operated by hand-cranking, are typically used in lighter applications or as backup systems. The power source converts the input energy into rotational motion, which drives the other components of the winch mechanism.
- Gearbox or Transmission:
The gearbox or transmission is responsible for controlling the speed and torque output of the winch drive. It consists of a series of gears arranged in specific ratios. The gears are engaged or disengaged to achieve the desired speed and torque requirements for the application. The gearbox allows the winch drive to provide both high pulling power or low-speed precision, depending on the needs of the task. It also helps distribute the load evenly across the gear teeth, ensuring smooth and reliable operation.
- Drum or Spool:
The drum or spool is a cylindrical component around which the cable or rope is wound. It is typically made of steel or other durable materials capable of withstanding high tension forces. The drum is connected to the rotational output of the gearbox or transmission. As the gearbox rotates, the drum winds or unwinds the cable, depending on the direction of rotation. The diameter of the drum determines the pulling or lifting capacity of the winch drive. A larger drum diameter allows for a greater length of cable to be wound, resulting in increased pulling power.
- Cable or Rope:
The cable or rope is the element that connects the winch drive to the load being pulled or lifted. It is typically made of steel wire or synthetic materials with high tensile strength. The cable is wound around the drum and extends out to the anchor point or attachment point of the load. It acts as the link between the winch drive and the object being moved. The choice of cable or rope depends on the specific application requirements, such as the weight of the load, environmental conditions, and desired flexibility.
- Braking System:
A braking system is an essential component of a winch drive mechanism to ensure safe and controlled operation. It prevents the cable or rope from unwinding uncontrollably when the winch is not actively pulling or lifting a load. The braking system can be mechanical or hydraulic, and it engages automatically when the winch motor is not applying power. It provides a secure hold and prevents the load from slipping or releasing unintentionally. The braking system also helps control the descent of the load during lowering operations, preventing sudden drops or free-falls.
- Control System:
The control system allows the operator to manage the operation of the winch drive. It typically includes controls such as switches, buttons, or levers that enable the activation, direction, and speed control of the winch. The control system can be integrated into the winch housing or provided as a separate control unit. In modern winches, electronic control systems may offer additional features such as remote operation, load monitoring, and safety interlocks. The control system ensures precise and safe operation, allowing the operator to adjust the winch drive according to the specific requirements of the task.
In summary, a winch drive mechanism consists of key components such as the power source, gearbox or transmission, drum or spool, cable or rope, braking system, and control system. The power source provides the energy to drive the winch, while the gearbox controls the speed and torque output. The drum or spool winds or unwinds the cable, which connects the winch drive to the load. The braking system ensures safe and controlled operation, and the control system allows the operator to manage the winch’s performance. Together, these components enable winch drives to provide controlled pulling or lifting capabilities in a wide range of applications.
editor by Dream 2024-04-30
China manufacturer Ngw Planetary Mini Gearbox Planetary Gear Set Boxes 1 20 Ratio Reduction Gearbox for Mining planetary gearbox clutch
Product Description
Product Description
NGW Planetary mini gearbox planetary Gear set boxes 1 20 ratio reduction gearbox for mining
NGW series gearboxes consist of single-stage(NGW11-NGW121),two-stage(NGW42-NGW122) and stree-stage(NGW73-NGW123).
1.Model Number
NGW, NGW-L, NGW-S, NGW-QJ
2.Applications
NGW Planetary Gear Units is widely used in many areas such as metallurgy, mine, lifting, transportation, textile, cement, light industry, chemical, pharmaceutical, dye printing and so on.
Detailed Photos
3.Product Characteristics
(1) Small volume, light weight, well-knitted structure, big transmission power and high load capacity. Compared with the ordinary cylindrical gear reducers of the same level, its weight is lower 1/2 and volume is only 1/2-1/3 of the former.
(2) High transmission efficiency. 1-stage is up to 97%, 2-stage 94%, 3-stage 91%.
(3) The range of transmission power is very wide, from 1kw to 1300kw.
(4) NGW Planetary Gear Units is designed with hard-tooth-faced, and can be used widely and in long period.
(5) Big transmission ratio
4.Technical Data(NGW)
Original Version NGW Series
Shafts Position: In Line
1 Stage: NGW11~NGW121 Ratio: 2.8~12.5
2 Stage: NGW42~NGW122 Ratio: 14~160
3 Stage: NGW73~NGW123 Ratio: 180~2000
New Design NGW Series
Shafts Position: In Line, Parallel Shaft
NAD(NAF) – 1 Stage, Foot Mounted(Flange Mounted), In Line
NAZD(NAZF) – 1 Stage, Foot Mounted(Flange Mounted), Parallel Shaft
NBD(NBF) – 2 Stage, Foot Mounted(Flange Mounted), In Line
Product Parameters
NGW-S Series Planetary Gearboxes
Shafts Position: Right Angle
Gearset: Spiral Bevel Gear Pair Integrated With Planetary Gear Set
2 Stage: NGW-S42~NGW-S122 Ratio: 11.2~80
3 Stage: NGW-S73~NGW-S123 Ratio: 56~500
| Stage | Model | Size | Ratio | Rated Power |
| Single-stage | NGW11~NGW121 | 1~12 | 2.8~12.5 | 2. 8-1314KW |
| Two-stage | NGW42~NGW122 | 1~12 | 14-160 | 0.7-517KW |
| Three-stage | NGW73~NGW123 | 1~6 | 180-2000 | 0.16-47.1KW |
| Types | Sizes | Nominal Ratio | Input Shaft Dia.(m6) | Output Shaft Dia.(n6) |
| NAD | 200,224,…1800,2000 | 4~5.6
6.3~9 |
50~400mm
40~360mm |
60~630mm |
| NAF | 200,224,…500,560 | 4~5.6
6.3~9 |
50~130mm
40~100mm |
60~220mm |
| NAZD | 200,224,…1400,1600 | 10~18 | 30~240mm | 60~560mm |
| NAZF | 200,224,…500,560 | 10~18 | 30~85mm | 60~220mm |
| NBD | 250,280,…1800,2000 | 20~25
28~50 |
30~280mm | 80~630mm |
| NBF | 250,280,…500,560 | 20~25
28~50 |
30~80mm | 80~220mm |
| NBZD | 250,280,…1400,1600 | 56~125 | 28~170mm | 80~560mm |
| NBZF | 250,280,…500,560 | 56~125 | 28~55mm | 80~220mm |
| NCD | 315,355,…1800,2000 | 112~400 | 25~150mm | 120~630mm |
| NCF | 315,355,…500,560 | 112~400 | 25~50mm | 120~220mm |
| NCZD | 315,355,…1800,2000 | 450~1250 | 20~170mm | 120~630mm |
| NCZF | 315,355,…500,560 | 450~1250 | 25~45mm | 120~220mm |
Packaging & Shipping
Company Profile
After Sales Service
| Pre-sale services | 1. Select equipment model. |
| 2.Design and manufacture products according to clients’ special requirement. | |
| 3.Train technical personal for clients | |
| Services during selling | 1.Pre-check and accept products ahead of delivery. |
| 2. Help clients to draft solving plans. | |
| After-sale services | 1.Assist clients to prepare for the first construction scheme. |
| 2. Train the first-line operators. | |
| 3.Take initiative to eliminate the trouble rapidly. | |
| 4. Provide technical exchanging. |
FAQ
1.Q:What kinds of gearbox can you produce for us?
A:Main products of our company: UDL series speed variator,RV series worm gear reducer, ATA series shaft mounted gearbox, X,B series gear reducer,
P series planetary gearbox and R, S, K, and F series helical-tooth reducer, more
than 1 hundred models and thousands of specifications
2.Q:Can you make as per custom drawing?
A: Yes, we offer customized service for customers.
3.Q:What is your terms of payment ?
A: 30% Advance payment by T/T after signing the contract.70% before delivery
4.Q:What is your MOQ?
A: 1 Set
If you have any demand for our products please feel free to contact me.
| Application: | Machinery |
|---|---|
| Function: | Speed Changing, Speed Reduction |
| Layout: | Coaxial |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Double-Step |
| Customization: |
Available
| Customized Request |
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Benefits of a Planetary Gearbox With Output Shaft
The output shaft of a Planetary Gearbox connects to the driven wheels, while the input shaft comes from the engine. These gears are interlinked and create a wide range of gear reductions, which are necessary to get a vehicle rolling comfortably. Gear reductions are the place where the various “gears” are located. Here are some examples. They can help you determine what you need for your vehicle. You might also want to learn about planetary gears.
Planetary gearboxes
Modern cars are most likely equipped with planetary gearboxes. If you’re unsure if your vehicle uses planetary gears, you should first consult your car’s owner’s manual. If not, contact your dealership’s service department for more information. Otherwise, you can do a quick search on the internet to find out whether your car has a planetary gearbox. These gearboxes are generally more complex than ordinary gears. Additionally, they are equipped with more parts and require lubrication.
In addition to their low noise levels, planetary gearboxes are also remarkably efficient at transmission. These features make them ideal for applications requiring high torque and small footprints. Unfortunately, there are many different types of planetary gearboxes on the market, making it difficult to find the right one. The following article will give you some guidelines to help you choose the right planetary gearbox for your needs. Let’s take a look!
Planetary gears
A planetary gearbox has two main components: the sun gear (also known as the central or input) and the planet gears (also known as outer or peripheral). These gears are connected together by a carrier to the output shaft of the machine. In some applications, it is necessary to use a planetary gearbox with lubrication to prevent wear and tear. A planetary gearbox also has a small ring gear that helps hold the planet gears together.
The main advantage of a planetary gearbox is that it uses several teeth that engage at once, allowing for high-speed reduction with a small number of gears. Because the gears are relatively small, they have lower inertia than their larger counterparts. Planetary gearboxes are compact, which makes them popular for space-constrained applications. Because of their compact size and efficiency, planetary gearboxes are also commonly used in motor vehicles.
Planetary gearboxes with output shaft
For high-speed, dynamic applications, planetary gearbox units with output shaft provide the optimal solution. Thanks to their low inertia, these gearheads deliver superior performance in many industrial applications. Additionally, their wide range of variants allows users to select the perfect product for their application. This article examines some of the key benefits of planetary gearboxes with output shaft. Read on to learn more.
The planetary gearbox has two major components: a sun gear and planet gears. The sun gear is usually the input gear, while the planet gears are located at the outer edges of the system casing. Planet gears are held together by a carrier that is connected to the output shaft. Before choosing a particular gearbox for your application, make sure that you check the specific requirements and the environment to which the unit will be subjected.
A planetary gearbox has less stages of gears, and thus lower backlash compared to spur gearboxes. Backlash is lost motion that occurs when the teeth of the gears are out of perfect alignment. This problem is common in all gears, but is significantly less in planetary gearboxes. As such, planetary gearboxes are more efficient. They can also be customized according to the specific engine model and motor flange.
Planetary gearboxes with carrier
A planetary gearbox is a type of gearbox with three or more stages. They have a sun gear, which is usually the input gear, and planet gears, also called the outer gears. The carrier that connects the planet gears to the output shaft is called a ring gear. A planetary gearbox is generally designed to meet specific application and environmental requirements, but there are some factors to consider when choosing one.
The compact footprint of planetary gear sets results in high heat dissipation. This can be a problem in applications with sustained performance or high speeds. As a result, planetary gear sets often include lubricants, which present a cooling effect while also reducing noise and vibration. Some planetary gears even feature a carrier to make the installation process easier. Here are some things to keep in mind when choosing a planetary gear set.
Planetary gearboxes with carrier have several advantages over other types of gearboxes. Unlike conventional gearboxes, planetary gears have a common central shaft, and the tangential forces between the gears cancel out at the center of the ring gear. Because of this, planetary gearboxes are commonly used in input/output applications, and their compact size allows for a wide range of gear reductions. These gears can also produce higher torque density.
Planetary gearboxes with traction
Planetary gears are similar to the planetary system, in that each pinion rotates around a sun gear. The output of the planetary gear unit is lower than the drive rotation speed, but the torque is higher. As the number of planet gear wheels increases, so does the torque. Planetary gear systems contain three to four planet gears, and each is in constant mesh with the others. Power applied to any one member rotates the entire assembly.
Typical applications for planetary gear sets include high-precision motion control. In these applications, high torque, torsional stiffness, and low backlash are required. Planetary gear sets are also ideal for motors with higher speeds. A number of factors contribute to the reliability of these devices. The low backlash and large torque capacity of a planetary gear motor allow them to be used in a wide range of applications.
Planetary gearboxes with electric motors
If you’re in the market for a new gearbox, you may have already heard about planetary gearboxes. The planetary gearbox is a high-efficiency, low-noise gearbox. CZPT manufactures high-torque planetary gearboxes with low backlash. They also make economy planetary gearboxes for lower loads. However, with so many different types available, choosing the right one for your needs can be challenging.
These planetary gearboxes are a compact alternative to conventional pinion-and-gear reducers. They offer high-speed reduction and high torque transfer, and are often used for space-constrained applications. But before you can understand how they work, you’ll need to understand a little about their construction. There are a few things to look for that you may not have noticed before.
The most common type of planetary gearbox is a PM81/LN. It features a set of DC brush motors with diameter 77mm, a stator, and two or more outer gears. Each of these gears is connected to an output shaft through a carrier. They can also be used with brakes, encoders, or a clutch. A planetary gearbox is one of the most reliable gearbox types on the market.
Planetary gearboxes with hydraulic motors
A planetary gearbox is a combination of two gears, the sun and the planets. The sun gear rotates at high speed, while the planets roll around and orbit around the ring gear. The output shaft has the same direction of rotation as the input shaft. The benefits of a planetary gearbox include high reduction ratios, efficiency, space-saving compactness, and higher overload capacity. These gears are also more stable and compact, and they do not suffer from self-locking properties.
Planetary gearboxes are a highly efficient way to power hydraulic lifts. They can be input via electric, hydraulic, or air motors. The drive arrangement can be mounted on a bare shaft, splined shaft, or a parallel keyed input shaft. Depending on the application, bespoke gearboxes can be manufactured with a variety of features and functions.
Planetary gearboxes with combustion engines
There are many different applications of planetary gear sets. The most common is the distribution of power between two wheels in a car’s drive axle. Four-wheel drives use two axle differentials, which are further augmented by a centre differential. Hybrid electric vehicles use summation gearboxes to distribute power from the combustion engine to the wheels and to an electric motor. Planetary gear sets also combine the two different types of motors to form one hybrid vehicle.
To understand how planetary gear sets work, it is important to understand the underlying mechanical principles. For example, Fig. 4.6 shows a stick diagram illustrating two planetary gear sets connected by a lever. The two levers are the same length, so the system is analogous to a single lever. When calculating the torque, it is essential to consider the lever diagram. Similarly, if two gear sets are connected by vertical links, the horizontal links must be horizontal.
editor by CX 2023-05-19
China Custom Automatic Gearbox Transmission Vertical Shaft Small Mini Servo Planetary Gearbox System Powder Metallurgy Sintered Gear Parts planetary gearbox design
Item Description
Our principal goods, steel gearboxes ,equipment parts for motors by way of powder metallurgy processing.
We specialize in creating and manufacturing very engineered, custom parts and assemblies. Our expert personnel are geared in the direction of offering consumers with high quality goods and exceptional services .
A gearbox is a electricity transmission device to create large torque by reducing the generate speed or enhance the travel pace the other way. Planetary gearbox consisting 3 elements: solar gear, world equipment and ring gear . A Sunshine equipment is a gearwheel in a planetary equipment technique, that rotates around its own axis and has other gears (world gears) that rotate about it. Considerably like the Sunshine and planets in our photo voltaic method. The quantity of planetary gears in a gearbox may differ based mostly on the gear ratio. Most planetary gearboxes have from 2 to 5 world gears. When seeking at planetary gears, the strength of the gearbox is usually identified by the dimensions of the sunshine gear. Bigger sunlight gears will permit for higher torque values. The world provider,Its goal is to keep up to gears of the exact same measurement, which mesh with the sunshine equipment. In a straightforward planetary gearbox setup, enter power turns the solar gear at substantial speed. The planets, spaced around the central axis of rotation, mesh with the sun as effectively as the mounted ring equipment, so they are compelled to orbit as they roll. All the planets are mounted to a one rotating member, named carrier. As the world provider turns, it delivers lower-speed, large-torque output. The Sunlight Equipment Receives The Input While The 3 Earth Gears Give The Ouput Through A Earth Carrier .
Our gearbox,Light excess weight,little dimensions, substantial carrying capacity, lengthy services existence .Sleek operation, minimal sounds, big output torque, large velocity ratio, substantial effectiveness, electricity diversion, and multi-tooth meshing by powder metallurgy process .
Gearbox ratio 3 to one thousand .
Custom-made metal areas specification
| Product sort | customized equipment elements ,OEM planetary gearbox , pace reducer , motor gears , personalized motor gears |
| Content | steel |
| Method | Powder metallurgy , steel injection molding , cnc machining |
| Remedy | plating ,sand blasting , PVD , coating |
| Tolerance | ±0.3% |
| Drawing format | DWG ,IGS , STP |
| Supply time | ten days for mass production |
Powder metallurgy (PM) is a steel components / components fabrication way and produced from steel powders materials . The process of powder metallurgy (PM) is blending fine powder materials , push them into a wanted shape or form compacting , and heating the compressed content in a controlled ambiance to CZPT the material sintering .PM procedure can keep away from , or drastically decrease the want to use metal elimination procedures,thereby dramatically decreasing yield losses in manufacture and oftern ensuing in decrease fees .
The powder metallurgy (PM) consist 3 methods : powder mixing,compaction and sintering .Widespread merchandise consist of gears , structural steel elements , bushings utilised for vehicles , appliances and powder equipments .
Rewards of powder metallurgy
Items manufactured by powder metallurgy (PM) usually do not want further finishing , simply because makes excellent area end.
Maintains shut dimensional tolerances
Supplies supplies which might be heat taken care of for enhanced strength or increased use resistance .
There is significantly less wastage of uncooked substance , can be quite affordable for mass generation .
Sophisticated styles components can be created . Offers controlled porosity for self-lubrication or filtration.
Suits to large quantity components productions needs .
Customized metal areas
Workshop
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US $2 / Piece | |
2,000 Pieces (Min. Order) |
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| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
|---|---|
| Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Coaxial |
| Hardness: | Hardened Tooth Surface |
| Installation: | Torque Arm Type |
| Step: | Three-Step |
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| Samples: |
US$ 6/Piece
1 Piece(Min.Order) |
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| Customization: |
Available
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| Product type | customized gear parts ,OEM planetary gearbox , speed reducer , motor gears , custom motor gears |
| Material | metal |
| Process | Powder metallurgy , metal injection molding , cnc machining |
| Treatment | plating ,sand blasting , PVD , coating |
| Tolerance | ±0.3% |
| Drawing format | DWG ,IGS , STP |
| Delivery time | 10 days for mass production |
|
US $2 / Piece | |
2,000 Pieces (Min. Order) |
###
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
|---|---|
| Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Coaxial |
| Hardness: | Hardened Tooth Surface |
| Installation: | Torque Arm Type |
| Step: | Three-Step |
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| Samples: |
US$ 6/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
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|---|
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| Product type | customized gear parts ,OEM planetary gearbox , speed reducer , motor gears , custom motor gears |
| Material | metal |
| Process | Powder metallurgy , metal injection molding , cnc machining |
| Treatment | plating ,sand blasting , PVD , coating |
| Tolerance | ±0.3% |
| Drawing format | DWG ,IGS , STP |
| Delivery time | 10 days for mass production |
Types, Applications, and Lubrication of Planetary Gearboxes
A Planetary Gearbox is a device that can be used in a variety of applications. Their reduction ratios depend on the number of teeth in each gear. In this article, we will discuss the types, applications, and lubrication of planetary gearboxes. Hopefully, this article will be of help to you. If not, you can check out this article and discover more about this fascinating machine. There are many different types of planetary gearboxes.
Applications of planetary gearboxes
The planetary gearbox is a popular option for applications requiring precise positioning. Applications of the planetary gearbox range from plastic machinery to agricultural equipment, from goods & personnel lifts to industrial robotics. Some of the industries that benefit from this type of gearbox include robotics, intra-logistics, robotics for industrial automation, and medical equipment. Increasing automation is also fueling the growth of the industrial planetary gearbox market in APAC.
The compact design of planetary gears makes them excellent for reducing load inertia and maximizing torque. However, some applications require additional lubrication for sustained performance or high speeds. CZPT uses CZPT in its planetary gearboxes. In addition, lubrication prevents gear wear and minimizes noise and vibration. The planetary gearbox is also easy to install, thanks to its low-mass-inertia design.
Another application of the planetary gearbox is in axles and transfer cases. The planetary gear architecture consists of a sun gear, also called the central gear, and a ring-gear with internal teeth that are concentric to the sun gear. The two gears are connected via a carrier, and the output shaft is positioned on the ring-gear carrier. The gearbox can be configured in a variety of ways, depending on the speed-ratio requirements.
The planetary gear train is similar to that of a solar system. It comprises a sun gear and two or more outer gears, ring gear and carrier assembly. In this configuration, the outer gears are connected via a carrier and a ring gear. The planet gears are in constant mesh with each other, and power applied to one of these members will rotate the whole assembly. They are a very efficient choice for many applications.
Types
There are three types of planetary gearboxes, depending on their performance and efficiency. The basic model is highly efficient and transmits up to 97% of power input. Depending on the speed and torque that need to be transmitted, planetary gearboxes are used in many different applications. A planetary gearbox can reduce the speed of a roller or produce a more precise level of movement. Using a planetary gearbox for your printing press, for example, will maximize your gear transmission ratio.
This market research report analyzes the factors influencing the market for Planetary Gearboxes, as well as their sales and revenues. It also highlights industry trends and details the competitive landscape. It also provides a comprehensive analysis of the Planetary Gearbox industry and its drivers and restraints. It provides detailed information on the market size and future growth prospects. The study also includes an extensive discussion of the competitive landscape, identifying the top companies and key market players.
A planetary gearbox is often used to manufacture complicated machines. These gears are usually made of high-quality steel, which makes them extremely durable. Planetary gearboxes can also be used in the production of heavy machine elements. There are many benefits of a planetary gearbox, including its compactness and low mass inertia. The main advantage of a planetary gearbox is its ability to distribute torque. Compared to a normal gearbox, planetary gearboxes can provide torque that is nearly three times higher than its conventional counterpart.
The three main types of planetary gears are the single-stage, compound, and multi-stage. The general concept of a planetary gear is referred to as a compound planetary gear. This means that planetary gears are made up of one of these three basic structures: a meshed-planet structure, a shaft, and a multi-stage structure. This type of gear has multiple stages and is particularly useful for fast-dynamic laser cutting machines.
Design
A planetary gearbox is similar to a car’s transmission. All of its gears must have a certain number of teeth and be spaced equally apart. The teeth of a planet must mesh with the gears of the ring and sun to be functional. The number of teeth needed will depend on the number of planets and their spacing. This equation is a good starting point for designing a gearbox.
The dynamic properties of planetary gears are investigated using a parametric model. The stiffness of the mesh changes as the number of gear tooth pairs in contact varies during the gear rotation. Small disturbances in design realizations cause nonlinear dynamics, which results in noise and vibrations in the gear transmission. A mathematical system describing this process is developed using the basic principles of analytical mechanics. This mathematical model can be used to optimize any planetary gear.
This analysis assumes that the sun gear and planet gears have the same design modulus, which is a fundamental requirement of any mechanical gear. In reality, the ratio of these two gears is 24/16 versus -3/2. This means that a planetary gearbox’s output torque is 41.1 times the input torque. Considering this factor, we can make an accurate estimate of the total torque. The planetary gears are mounted face-to-face and connected to an electric motor.
A planetary gear set has to have a certain number of teeth that are odd or even. One way to overcome this issue is to double the number of teeth on the sun gear and the annulus gear. This will also solve irregularities. Another way to design a planetary gear set is to use the appropriate diametral pitch and module. There are many planetary gear sets available on the market, so it pays to understand the differences.
Lubrication
Lubrication for Planetary Gearboxes is important for the smooth functioning of the gear. Planetary gears are subjected to high levels of friction and heat, so they require regular lubrication. The gear housing is designed to dissipate heat away from the gear, but heat can still enter the gear, which can result in a poor lubrication condition. The best lubrication solution is synthetic oil, and the gear should be refilled with a minimum of 30 percent oil.
When lubricating a planetary gearbox, it is important to note that hydraulic oil is not suitable for planetary gearboxes, which cost over $1500. Hydraulic oil does not have the same viscosity and behavior with temperature fluctuations, making it less effective. The planetary gearbox may also overheat if a hose is not provided for case draining. A case drain hose is essential to prevent this from happening, because hot oil can cause overheating of the gearbox and damage to the gears.
Oil delivery conduits are positioned between each pair of planet gears. Each oil delivery conduit directs fresh oil toward the sun gear and the planet gear. The oil then disperses and exits from the gear train with considerable tangential velocity. The oil is redirected into a collection channel (56). The preferred embodiment uses herringbone gears, which pump oil axially outward into the channels.
The best way to choose the right type of lubrication is to consider its viscosity. Too high a viscosity will prevent the lubricant from flowing properly, which will cause metal-to-metal contact. The oil must also be compatible with the gearbox temperature. A suitable viscosity will increase the efficiency of the gearbox and prevent downtime. A reliable gearbox will ultimately result in higher profits and fewer costs.
Applications
This report examines the Industrial Planetary Gearbox Market and its current trends. It identifies the pre and post-COVID-19 effects of the industry. It outlines the advantages and disadvantages of the industrial planetary gearbox market. The report also explains the diverse financing resources and business models of the market. It includes the key players in the industry. Hence, it is essential to read this report carefully.
The report includes analysis and forecasts of the global market for planetary gearbox. It includes the product introductions, key business factors, regional and type segments, and end-users. It covers the sales and revenue of the market for each application field. The report also includes the regional and country-level market data. It also focuses on the market share of the key companies operating in the industry. It covers the competitive scenario in the global planetary gearbox market.
Another popular application for planetary gearboxes is in the toy industry. It is possible to design toys that look stunning with planetary gear systems. In addition to toys, clock makers also benefit from the planetary arrangement. In addition to producing a good-looking clock, this gearbox can reduce inertia and improve its efficiency. The planetary gearbox is easy to maintain, which makes it a good choice for clock applications.
In addition to traditional gear reductions, planetary gears are also used for 3D printing. Their huge gear ratio makes 3D printing easier. Furthermore, planetary gears are used to drive stepper motors, which turn much faster and produce a desired output. There are numerous industrial uses for planetary gearboxes. This article has explored a few of the most common ones. And don’t forget to explore their uses.
editor by czh 2022-12-22
China supplier CZPT Zwbpd006006-110 6mm Gear Ratio 110 3V 6V 12V 68rpm 250GF. Cm Mini Planetary Plastic Gear Motor with high quality
Solution Description
4MM DC Planetary Gear Motor
Item Description
earlier mentioned requirements just for reference and customizable according to demands.
Make sure you allow us know your requirements and we will give you with micro transmission options.
Solution specifics present:
Application
Organization Profile
HangZhou CZPT Machinery & Electronics Co., Ltd was recognized in 2001,We offer the total push solution for buyers from design and style, tooling fabrication, elements manufacturing and assembly.
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1) Aggressive Positive aspects
- one) Aggressive Positive aspects
19+yr encounter in producing motor gearbox
We offer specialized assistance from r&d, prototype, screening, assembly and serial generation , ODM &OEM
Aggressive Price tag
Merchandise Functionality: Low sound, Large efficiency, Lengthy lifespan
Prompt Delivery: fifteen operating times after payment
Tiny Orders Approved
2) Main Merchandise
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Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,electricity: .01-40W,output speed:5-2000rpm and output torque:1. gf.cm -50kgf.cm,
- Tailored worm and gear transmission equipment
- Exact electromechanical movement module
- Exact ingredient and assembly of plastic and metal powder injection.
Our Companies
- ODM & OEM
- Gearbox layout and development
- Relevant technology assist
- Micro travel gearbox custom made answer
Packaging & Transport
1) Packing Information
packed in nylon to begin with, then carton, and then strengthened with picket circumstance for outer packing.
Or in accordance to client’s requirement.
2) Transport Information
samples will be transported inside 10 days
batch get foremost time in accordance to the actual scenario.
Certifications
Certifications
We Have handed to maintain ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).
and a lot more…
FAQ
FAQ
1. Can you make the gearbox with custom technical specs?
Sure. We have design and advancement staff, also a excellent time period of engineers, each of them have
many operate many years encounter.
two.Do you supply the samples?
Of course. Our firm can provide the samples to you, and the delivery time is about 5-15days in accordance to the specification of gearbox you need.
3.What is your MOQ?
Our MOQ is 2000pcs. But at the commencing of our company, we acknowledge little order.
4. Do you have the item in inventory?
I am sorry we donot have the merchandise in stock, All merchandise are manufactured with orders.
five. Do you provide technological innovation support?
Indeed. Our organization have style and improvement group, we can give technology support if you
require.
six.How to ship to us?
We will ship the merchandise to you according to the DHL or UPS or FEDEX etc account you give.
seven.How to pay out the cash?
We acknowledge T/T in advance. Also we have distinct bank account for getting cash, like US dollors or RMB and many others.
eight. How can I know the item is appropriate for me?
Frist, you need to have to provide us the a lot more specifics details about the solution. We will advise the merchandise to you in accordance to your requirement of specification. After you verify, we will put together the samples to you. also we will offer some good advancements in accordance to your solution use.
9. Can I appear to your firm to visit?
Sure, you can appear to our company to go to at anytime, and welcome to go to our business.
ten. How do get in touch with us ?
Please send an inquiry
What is a Planetary Gearbox?
A planetary gearbox is a mechanical system in which the enamel of a earth mesh with the enamel of its sunshine or ring. The quantity of enamel and the spacing of planets will figure out regardless of whether the enamel mesh correctly. In this article, we will find out far more about planetary gearboxes. Aside from knowing their operating, you can also find out how to design and style your own. Here are some examples:
planetary gearboxes
If your vehicle has an computerized transmission, then a planetary gearbox is the type you have. It is possible to locate out if you have this sort of gearbox by consulting the owner’s guide, contacting the support section of your car’s company, or conducting a research using your favored lookup motor. However, planetary gears are far more complex and have several far more factors than common gearboxes. The pursuing details will describe far more about this type of gearbox.
Planetary gearboxes use three various equipment sorts to transmit torque. The sun equipment sits in the center of the gear assembly, while the other gears rotate about it. A carrier connects the two gears, and is created to established the spacing among them. When the gears are rotated, the provider will spin, enabling the complete assembly to function jointly. The carrier also incorporates the output shaft. For this gearbox to work properly, it have to satisfy the application’s requirements.
There are a few principal kinds of planetary gearboxes: the basic product is highly efficient and transmits 97% of the power enter. The earliest models are not complicated, but they do have some essential variations. Some of these differences make them best for different applications. For example, a planetary gearbox can operate in alternating and steady procedure, with the output support having internal grooving. Some patterns have a lot more than 1 output shaft, enabling the consumer to decide on the configuration and torque that is greatest for their software.
1 of the major variances amongst a planetary gearbox and a conventional 1 is the way the planetary elements move. A planetary gearbox may possibly have several axes for elevated torque. A planetary gearbox can provide a torque up to 113,000 N.m. by rotating its greatest tooth at the same time. They are the perfect option for room-constrained apps. For occasion, a auto with small spaces can set up one particular with ease.
A planetary gearbox’s gear ratio is decided by the ratio of the sunlight gear to the ring gear. The amount of tooth on the sunlight equipment is a way to adjust the equipment ratio. Smaller solar gears end result in more substantial planetary equipment ratios, even though greater ones lead to a lessen in torque. The ratio amongst planetary gears ranges from 3:1 to 10:1, with the cheapest ratio becoming three. The biggest feasible ratio is 10:1.
A planetary gearbox has many advantages. The compact design and style helps make them a far more successful selection for little motors and is useful for servo capabilities. Planetary gearboxes have minimal inertia, which is an important factor, specifically in servo applications, given that the inertia of the gearbox adds to the motor’s load inertia. The planetary gearboxes are normally lubricated with grease or oil, so you don’t require to fear about re-lubrication or maintenance.
planetary gearboxes with output shaft
The benefits of planetary gearboxes are many. They are widely utilized in many apps, from vehicles to health-related products, goods & staff lifts to device instruments. They are also utilised in derrick & dockyard cranes and slewing drives. These gearboxes are available in a variety of measurements and shapes, ranging from modest to really large. There are numerous various kinds, and each is developed to suit its meant use.
The LP technology 3 gearhead collection combines maximum good quality with financial precision in a minimal-backlash planetary gearbox. The output shaft version is specifically suited for substantial-velocity, hugely dynamic cyclic procedure. Yet another model is the SP+ Large Pace. The SP+ large-velocity edition is designed to obtain highest speeds although in steady operation. If you need a planetary gearbox with an output shaft, search no additional. It is the best selection for several applications.
As the identify implies, a planetary gearbox incorporates planetary areas and an output shaft. The outer gears (also known as the planetary gears) are connected by a provider to the output shaft. The carrier is then linked to the output shaft by a ring. There are two or a lot more planetary gears inside the planetary gearbox. Every single gear is connected to a provider, which is related to the output shaft.
An epicyclic planetary gear train can be assembled so that the planet equipment rolls close to the sunlight gear. In the wheel drive planetary gearbox, the planetary gears are grouped over the housing to improve the measurement and bodyweight of the program. The planetary gear prepare can deal with torques as large as 332,000 N.m., with the ring equipment getting set whilst the solar gear is movable.
Another gain of a planetary gearbox is that it employs many enamel at when. This makes it possible for for higher velocity reduction and high torque transmission, and it is extremely compact. Planetary gearboxes with output shaft are excellent for space-constrained apps. Their compact dimension and nominal bodyweight make them a well-known option in a lot of industries. They are also recognized as epicyclic gears and are utilized in a lot of various sorts of machines.
A planetary gearbox can have a few elements. A central sunlight gear, an outer ring recognized as the internal equipment, and an output shaft. These a few elements are linked by a carrier. The provider rotates so that the input and output gears are in sync. They also have a regular hole amongst the gears. The provider also functions as the output shaft. They can be utilised to produce little devices, this kind of as a bicycle acceleration hub.
planetary gearboxes with integer number of tooth
When planning a planetary gearbox, one should figure out the quantity of tooth count. This figure is recognized as the mesh load factor Kg, and is based mostly on the typical tooth forces that are produced in every single mesh. The number of planets, the mistake in the equipment style, and the rigidity of the housing all affect Kg. Depending on the kind of application, Kg can be calculated by using distinct requirements.
In a typical planetary gearbox, the ratio is an integer quantity, and the most affordable is 3:1. At a ratio of 10, the sun gear is too large and the sunlight wheel is too low to give a sufficient quantity of torque. In most instances, the ratio is an integer price, and the tooth are evenly spaced. The equipment mesh is then well balanced to quality 2. The provider is measured three-dimensionally to detect the precision of the planet pin gap in the provider.
In the most straightforward case, each and every planetary gear mesh produces a dynamic signal at its mesh frequency. These alerts can cancel or reinforce in various approaches. A helix angle, even so, introduces axial forces into the gear mesh, which can be cancelled or bolstered in the very same way as torques. As the helix angle is an integer quantity, this planetary gear product does not always require infinite precision.
The ensuing motion time period is calculated in rotational angles. This determine can be utilised to figure out fault prognosis and compute the minimal knowledge length necessary. It can also be used to estimate the kinematic movement of a faulty planet gear tooth. It is essential to be aware that fault-mesh motion is not instantaneous, and consequently, it requires a ample volume of time to completely mesh a faulty earth gear.
The load-share issue is related to that of spur and helical gearboxes, and can be utilized to estimate dynamic load sharing. When the load share element is minimal, the personal gear meshes are marginally loaded. Deflections can differ, especially with substantial-precision gears. Therefore, the layout procedure must incorporate the tolerance chain. This will make sure the right ratio of equipment mesh.
A planetary gearbox is a variety of planetary gear technique that is employed in motors. It has a solar gear at the center and a set of outer gears. Every single gear turns according to its axis around the sunlight. They are interconnected by a ring element and are related to every other by means of a carrier. The carrier also includes the output shaft. And considering that the sunshine gear is centered, the mesh is normal.
As an added gain, planetary gearboxes have sliding surfaces, which minimize sound and vibration. Even with the substantial-quality of planetary gearboxes, it is important to properly lubricate them to avoid wear and tear. CZPT utilizes CZPT. In order to make the planetary gearboxes last a lengthy time, the lubricant is normally integrated in the planetary gearbox.
China high quality Powder Metallurgy OEM Mini Metal Stainless Steel Wheel Gear wholesaler
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China manufacturing facility gear supplier
Why Powdered metals?
Considerable price savings.
Create intricate or CZPT styles.
No or nominal squander during generation.
Large quality completed merchandise.
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A Brief Overview of the Spur Gear and the Helical Planetary Gearbox
This article will give a short overview of the Spur equipment and the helical planetary gearbox. To understand a lot more about the benefits of these gearboxes, study on. Listed here are a handful of widespread employs for planetary gears. A planetary gearbox is used in a lot of cars. Its efficiency tends to make it a well-liked selection for small engines. Right here are three examples. Every single has its positive aspects and drawbacks. Let’s discover each a single.
helical planetary gearbox
In conditions of cost, the CZPT is an entry-stage, very trustworthy helical planetary gearbox. It is appropriate for apps in which area, weight, and torque reduction are of high worry. On the other hand, the X-Treme series is appropriate for purposes requiring high-acceleration, high-axial and radial hundreds, and high-speed functionality. This report will discuss the advantages of each type of planetary gearbox.
A planetary gearbox’s traction-dependent design and style is a variation of the stepped-earth design and style. This variation depends on the compression of the factors of the stepped-planet style. The ensuing layout avoids restrictive assembly conditions and timing marks. In contrast to conventional gearboxes, compound planetary gears have a increased transmission ratio, and they do so with an equal or scaled-down quantity. For illustration, a 2:1 ratio compound world would be employed with a 50-ton ring equipment, and the result would be the very same as a one hundred-ton ring equipment, but the planetary disks would be half the diameter.
The Helical planetary gearbox utilizes three parts: an input, an output, and a stationary situation. The standard model is highly successful and transmits ninety seven% of the input electricity. There are 3 primary sorts of planetary gearboxes, every concentrating on a various efficiency characteristic. The CZPT fundamental line is an exceptional area to begin your research into planetary gearboxes. In addition to its performance and flexibility, this gearbox has a host of modular attributes.
The Helical planetary gearbox has a number of rewards. It is versatile, lightweight, and straightforward to maintain. Its construction combines a sun gear and a earth equipment. Its teeth are arranged in a way that they mesh with every other and the sunlight equipment. It can also be utilized for stationary purposes. The sunshine gear retains the provider stationary and rotates at the price of -24/sixteen and -3/2, dependent on the amount of tooth on each and every gear.
A helical planetary gearbox can minimize noise. Its form is also smaller, lowering the size of the program. The helical gears are usually quieter and operate more effortlessly. The zero helix-angle gears, in distinction, have scaled-down measurements and increased torque density. This is a reward, but the latter also increases the daily life of the method and is considerably less high-priced. So, while the helical planetary gearbox has a lot of positive aspects, the latter is suggested when space is constrained.
The helical gearbox is far more efficient than the spur equipment, which is minimal by its lack of axial load element. The helical gears, on the other hand, create considerable axial forces in the equipment mesh. They also show much more sliding at the factors of tooth make contact with, including friction forces. As this kind of, the Helical planetary gearbox is the desired decision in servo applications. If you might be hunting for a gearbox to lessen noise and improve effectiveness, Helical planetary gearboxes are the correct choice.
The main distinctions between the two kinds of planetary gears can be discovered in the layout of the two outer rings. The outer ring is also referred to as the sunshine equipment. The two gears mesh together according to their personal axes. The outer ring is the planetary gear’s carrier. Its weight is proportional to the part of the ring that is stationary. The carrier sets the gaps among the two gears.
Helical gears have angled teeth and are perfect for programs with high masses. They are also incredibly durable and can transfer a substantial load. A normal Helical gearbox has two pairs of tooth, and this ensures easy transmission. In addition, the improved contact ratio qualified prospects to reduce fluctuations in mesh stiffness, which signifies far more load ability. In phrases of price, Helical planetary gears are the most reasonably priced gearbox sort.
The outer ring equipment drives the internal ring gear and encompassing planetary components. A wheel push planetary gearbox could have as considerably as 332,000 N.m. torque. Another widespread variety of planetary gearbox is wheel drive. It is equivalent to a hub, but the outer ring equipment drives the wheels and the sunlight equipment. They are typically merged above a housing to improve size. One-stage Helical gears can be utilized in bicycles, even though a two-stage planetary gear technique can handle up to 113,000 N.m. torque.
The design of a helical planetary geartrain is difficult. It need to comply with many constraints. These constraints relate to the geometrical partnership of the planetary geartrains. This examine of the achievable design place of a Helical geartrain utilizes geometric layouts. The ring gear, solar, and ring gear have no influence on the ratio of the planetary transmission. Nevertheless, helical geartrains are a excellent selection for numerous purposes.
Spur equipment planetary gearbox
The blend of planetary gears and spur gears in a transmission program is named a planetary or spur gearbox. Equally the planetary gear and spur gear have their own traits and are utilized in different varieties of vehicles. They operate in a equivalent way, but are constructed differently. Here are some essential variations amongst the two types of gears. Detailed beneath are some of the most important differences among them:
Helical gears: As opposed to spur gears, helical gears produce substantial axial forces in the gear mesh. They also feature higher sliding contact at the stage of tooth speak to. The helix angle of a gearbox is normally in the range of 15 to thirty levels. The greater the helix angle, the far more axial forces will be transmitted. The axial drive in a helical gearbox is higher than that of a spur equipment, which is the explanation why helical gears are a lot more efficient.
As you can see, the planetary gearhead has many versions and purposes. Nonetheless, you should take care in selecting the quantity of teeth for your planetary equipment method. A 5:1 spur equipment push ratio, for example, implies that the sunshine equipment requirements to full five revolutions for each output carrier revolution. To achieve this, you’ll want to choose a sunlight equipment with 24 teeth, or five mm for every revolution. You may require to know the metric models of the planetary gearhead for it to be suitable with distinct types of devices.
An additional crucial feature of a planetary gearbox is that it will not need all of the spur gears to rotate around the axis of the drive shaft. Instead, the spur gears’ inside enamel are mounted and the push shaft is in the same direction as the output shaft. If you pick a planetary gearbox with mounted inner tooth, you may need to have to make positive that it has ample lubrication.
The other significant big difference among a spur equipment and a planetary gearbox is the pitch. A planetary gearbox has a large pitch diameter, whilst a spur gear has minimal pitch. A spur equipment is able to manage higher torques, but isn’t as efficient. In addition, its greater torque ability is a massive drawback. Its performance is equivalent to that of a spur equipment, but it is significantly significantly less noisy.
An additional big difference between planetary and spur equipment motors is their expense. Planetary gear motors are likely to be a lot more expensive than spur gear motors. But spur gears are more affordable to create, as the gears themselves are smaller sized and less complicated. Even so, planetary gear motors are much more efficient and strong. They can handle reduce torque applications. But every equipment carries a fastened load, restricting their torque. A spur gear motor also has much less internal frictions, so it is usually suited for lower torque programs.
One more variation between spur gears and planetary gears is their orientation. Single spur gears are not coaxial gearboxes, so they’re not coaxial. On the other hand, a planetary gearbox is coaxial, that means its enter shaft is also coaxial. In addition to this, a planetary gearbox is made of two sets of gear wheels with the identical orientation. This provides it the potential to obtain concentricity.
Another difference in between spur gears and planetary gears is that a planetary gear has an integer number of tooth. This is critical due to the fact every single equipment must mesh with a sunshine equipment or a ring gear. Additionally, each planet have to have a corresponding number of teeth. For every planet to mesh with the sunshine, the enamel have to have a particular length apart from the other. The spacing among planets also matters.
Aside from the size, the planetary gear system is also known as epicyclic gearing. A planetary equipment method has a sun gear in the heart, which serves as the input gear. This gear has at the very least a few driven gears. These gears engage with each and every other from the within and form an inside spur equipment design. These gear sets are hugely tough and in a position to alter ratios. If preferred, a planetary gear prepare can be converted to yet another ratio, therefore maximizing its efficiency.
An additional essential variation between a spur gear and a planetary gearbox is the variety of teeth. A spur equipment has tooth that are parallel to the shaft, while a planetary equipment has teeth that are angled. This variety of gear is most ideal for lower-speed applications, the place torque is needed to go the actuation object. Spur gears also make sounds and can harm gear enamel because of to recurring collisions. A spur gear can also slip, avoiding torque from achieving the actuation object.