Product Description

GEXIN NMRV SERIES REDUCER/GEAR BOX

Gexin Electromechanical Co.,Ltd.is a company specializing in the production and processing of asynchronous motors.
Its products mainly include Y, Y2 and IE2 series three phase Asynchronous motors, MS aluminum shell motors, YD series multi-speed motors, YCT series electromagnetic variable-speed motors, YVP variable-frequency and variable speed motors, YEJ electromagnetic braking three-phase asynchronous motors, YC/YCL and YL single-phase series motors, JY single-phase asynchronous motors and MY/ML aluminum shell single-phase asynchronous motors. It has a strong R&D team, and the motor produced by the company is brand new, with national standard stator and rotor and all copper. Product 3c certification, strict technology, each processed part has passed the incoming QC, and the manufacturing process inspection. With rich production experience and advanced production equipment, the company has established long-term cooperative relations with many enterprises with strong strength, reasonable price and high-quality service. Business is sincere, and being the first person in business is our aim.
 

Product Description

Type	Worm Gear Speed Reducer/ gearbox
Model	WMRV 25/30/40/50/63/75/90/110/130/150/185
Ratio	7.5,10,15,20,25,30,40,50,60,80,100.
Color	Blue(RAL5571)/Silver grey (K9149) Or On Customer Request
Material	Housing: Aluminum alloy(size 25~90) / Cast iron(size 110~185)
	Worm wheel: Aluminum Bronze or Tin Bronze
	Worm shaft: 20CrMn Ti
	Output Shaft: steel-45#
Packing	Carton, Honey Comb Carton, Wooden Case with wooden pallet
Warranty	1 Year
Input Power	0.09kw,0.18kw,1.1KW,1.5KW,2.2KW,3KW,4KW,5.5KW,7.5KW,11Kw and so on.
Usages	Industrial Machine: Food Stuff, Ceramics, CHEMICAL, Packing, Dyeing,Wood working, Glass.
IEC Flange	IEC standard flange or on customer request
Lubricant	Synthetic oil or worm gear oil
Protection Class	IP55

Exploded View

 

Product Parameters

 

 

 

 

Motor Flange						The Hole Diameter of Shaft
PAM IEC	N	M	P	E	F	Transmission Ratio
						7.5	10	15	20	25	30	40	50	60	80	100
NMRV571	56B14	50	65	80	3	10.4	9				–	9				–
NMRV030	63B5	95	115	140	4	12.8	11								–
	63B14	60	75	90
	56B5	80	100	120	3	10.4	9										–
	56B14	50	65	80
NMRV040	71B5	110	130	160	5	16.3	14							–
	71B14	70	85	105
	63B5	95	115	140	4	12.8	11
	63B14	60	75	90
	56B5	80	100	120	3	10.4	–							9
NMRV050	80B5	130	165	200	6	21.8	19						–
	80B14	80	100	120
	71B5	110	130	160	5	16.3	14										–
	71B14	70	85	105
	63B5	95	115	140	4	12.8	–						11
NMRV063	90B5	130	165	200	8	27.3	24						–
	90B14	95	115	140
	80B5	130	165	200	6	21.8	19									–
	80B14	80	100	120
	71B5	110	130	160	5	16.3	–						14
	71B14	70	85	105
NMRV075	100/112B5	180	215	250	8	31.3	28			–
	100/112B14	110	130	160
	90B5	130	165	200	8	27.3	24							–
	90B14	95	115	140
	80B5	130	165	200	6	21.8	–			19
	80B14	80	100	120
NMRV090	100/112B5	180	215	250	8	31.3	28						–
	100/112B14	110	130	160
	90B5	130	165	200	8	27.3	24									–
	90B14	95	115	140
	80B5	130	165	200	6	21.8	–						19
	80B14	80	100	120
NMRV110	132B5	230	265	300	10	41.1	38				–
	100/112B5	180	215	250	8	31.3	28									–
	90B5	130	165	200	8	27.3	–				24
NMRV130	132B5	230	265	300	10	41.1	38							–
	100/112B5	180	215	250	8	31.3	–				28
NMRV150	160B5	250	300	350	12	45.3	42
	132B5	230	265	300	10	41.3	–			38							–
	100/112B5	180	215	250	8	31.3	–								28

 

Installation Instructions

 

Detailed Photos

 

 

Advantage

* 100% Copper wire,100%  Power Output;
* 100% test after each process and final test before packing.
* 20Years Manufacture Experience;
*  Single Phase Motors are with centrifugal switch ,which are suitable for high start torque application like     air compressor,fans,pumps and so on;
* Energy saving;
* Superior Life;
* Quiet Operation;
* Easy maintance;
* Be made of selected quality materals.latest design in entirety;
*OEM Service 
*CE/ISO Approved 
*20-30days lead time
Quality Assurance:
1 year quality warranty and fast after-sales service.

 

 

 

Gexin Electromechanical Co., Ltd., 
^{We have 150 employees, an annual output value of $1800w and an area of 26000sqm.}

 

Foreign Exhibition

FAQ

1: Are you a factory or just a trading company?

A1: Manufacturer,and we focus on the development and production of electric motors for more than 20 years.

 

Q2: Is customized service available?

A2: Of course, OEM & ODM both are available.

 

Q3: How can I get the quotation?

A3: Leave us message with your purchase requirements and we will reply you within 1 hour on working time. And you may contact us directly by Trade Manager.

 

Q4:Can I buy 1 as sample?

A4: Yes, of course.

 

Q5: How about your quality control?

A5: Our professional QC will check the quality during the production and do the quality test before shipment.

Q6: What is your payment term?

A6: 30% T/T in advance, 70% balance when receiving B/L copy Or 100% irrevocable L/C at sight.
 

Q7: What is your lead time?

A7: About 20-30 days after receiving advance deposit or original L/C.
 

Q8: What certificates do you have?

A8: We have CE, ISO. And we can apply for specific certificate for different country such as SONCAP for Nigeria, COI for Iran, SASO for Saudi Arabia, etc.
 

Q9: What warranty do you provide?

A9: One year, during the guarantee period, we will supply freely of the easy damaged parts for the possible problems except for the incorrect operation. After expiration, we supply cost spare parts for alternator maintenance.

 

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How does the choice of winch drives affect the overall performance and reliability of lifting operations?

The choice of winch drives has a significant impact on the overall performance and reliability of lifting operations. Here’s a detailed explanation of how the choice of winch drives affects performance and reliability:

• Lifting Capacity:

The choice of winch drives directly affects the lifting capacity of the system. Different winch drives have varying load capacities, and selecting an appropriate winch drive that matches the intended lifting requirements is crucial. Choosing a winch drive with insufficient lifting capacity can result in overloading, which can lead to equipment failure, safety hazards, and potential damage to the load or surrounding structures. On the other hand, selecting a winch drive with a higher lifting capacity than necessary can lead to unnecessary costs and inefficient operation. Therefore, selecting the right winch drive with the appropriate lifting capacity is essential for optimal performance and reliability.

• Speed and Control:

The choice of winch drives also affects the speed and control of lifting operations. Different winch drives offer varying speed ranges and control options. High-quality winch drives provide smooth and precise speed control, allowing for accurate positioning and delicate handling of loads. The choice of winch drives with suitable speed and control capabilities ensures efficient and controlled lifting operations, reducing the risk of accidents, damage to the load, or strain on the lifting equipment. Additionally, winch drives with advanced control features, such as programmable logic controllers (PLCs) or electronic control systems, enhance operational reliability and performance by enabling synchronized movements and automation.

• Durability and Reliability:

The choice of winch drives significantly impacts the durability and reliability of lifting operations. High-quality winch drives constructed with robust materials and designed for heavy-duty applications offer enhanced durability and reliability. They can withstand the demanding conditions and stress associated with lifting operations, minimizing the risk of breakdowns, malfunctions, or premature wear. Choosing winch drives from reputable manufacturers known for their quality and reliability ensures long-term performance and reduces the need for frequent maintenance or replacement, enhancing the overall reliability of the lifting operations.

• Safety Features:

Winch drives come with various safety features that contribute to the overall performance and reliability of lifting operations. These safety features include overload protection systems, emergency stop controls, limit switches, and fail-safe mechanisms. The choice of winch drives with comprehensive safety features enhances the safety of lifting operations by preventing overloading, safeguarding against equipment failures, and providing emergency shutdown options in critical situations. Properly selecting winch drives with appropriate safety features ensures compliance with safety regulations, reduces the risk of accidents, and enhances the reliability of lifting operations.

• Compatibility and Integration:

Choosing winch drives that are compatible with the overall lifting system and easily integrable with other components is crucial for optimal performance and reliability. Compatibility issues can arise if the selected winch drive does not match the mechanical requirements, power supply, or control interfaces of the lifting system. Incompatibility can lead to operational inefficiencies, increased maintenance needs, or even system failures. Therefore, careful consideration of the compatibility and integration aspects when choosing winch drives ensures seamless integration, smooth operation, and enhanced reliability of lifting operations.

In summary, the choice of winch drives significantly impacts the overall performance and reliability of lifting operations. Factors such as lifting capacity, speed and control capabilities, durability and reliability, safety features, and compatibility with the overall system should be carefully considered when selecting winch drives. By choosing the right winch drives that meet the specific requirements of the lifting operations, operators can achieve optimal performance, ensure safe and efficient lifting, and enhance the overall reliability of the operations.

How does the design of winch drives impact their performance in different environments?

The design of winch drives plays a critical role in determining their performance in different environments. Various design factors influence the reliability, efficiency, and adaptability of winch drives to specific operating conditions. Here’s a detailed explanation of how the design of winch drives impacts their performance:

• Load Capacity and Power:

The design of winch drives directly affects their load capacity and power capabilities. Factors such as motor size, gear ratio, and drum diameter determine the maximum load capacity a winch drive can handle. The power output of the motor and the mechanical advantage provided by the gear system impact the winch drive’s ability to lift or pull heavy loads effectively. A well-designed winch drive with appropriate load capacity and power ensures optimal performance in different environments.

• Speed and Control:

The design of winch drives influences their speed and control characteristics. The gear ratio and motor specifications determine the speed at which the winch drive can operate. Additionally, the presence of a variable speed control mechanism allows for precise and controlled movement of loads. The design should strike a balance between speed and control, depending on the specific application and operational requirements in different environments.

• Drive System:

Winch drives can utilize different drive systems, such as electric, hydraulic, or pneumatic. The design of the drive system impacts the performance of the winch drive in different environments. Electric winch drives are commonly used due to their ease of use, precise control, and suitability for various applications. Hydraulic winch drives offer high power output and are often preferred in heavy-duty applications. Pneumatic winch drives are suitable for environments where electricity or hydraulics are not readily available. The design should align with the specific requirements and constraints of the environment in which the winch drive will be used.

• Enclosure and Protection:

The design of the winch drive enclosure and protection features significantly impacts its performance in different environments. Winch drives used in outdoor or harsh environments should have robust enclosures that provide protection against dust, moisture, and other contaminants. Sealed or weatherproof enclosures prevent damage to internal components and ensure reliable operation. Additionally, features such as thermal protection and overload protection are designed to safeguard the winch drive from overheating or excessive strain, enhancing its performance and longevity.

• Mounting and Installation:

The design of winch drives should consider the ease of mounting and installation. Mounting options such as bolt-on, weld-on, or integrated mounting plates offer flexibility for different installation scenarios. The design should also take into account the space constraints and mounting requirements of the specific environment. Easy and secure installation ensures proper alignment, stability, and efficient operation of the winch drive.

• Control and Safety Features:

The design of winch drives includes control and safety features that impact their performance in different environments. Control systems can range from simple push-button controls to advanced remote controls or integrated control panels. The design should provide intuitive and user-friendly control interfaces for efficient operation. Safety features such as emergency stop mechanisms, load limiters, and overload protection are crucial to prevent accidents and ensure safe operation in various environments. The design should prioritize the incorporation of appropriate safety features based on the specific application and environmental conditions.

By considering these design factors, winch drives can be optimized for performance, reliability, and safety in different environments. A well-designed winch drive that aligns with the specific requirements of the environment will deliver efficient and effective lifting or pulling capabilities while ensuring long-term durability and functionality.

Can you explain the key components and functions of a winch drive mechanism?

A winch drive mechanism consists of several key components that work together to provide controlled pulling or lifting capabilities. Each component has a specific function that contributes to the overall operation of the winch drive. Here’s a detailed explanation of the key components and their functions:

• Power Source:

The power source is the component that provides the energy to drive the winch mechanism. It can be an electric motor, hydraulic system, or even a manual crank. Electric motors are commonly used in modern winches due to their efficiency, controllability, and ease of operation. Hydraulic systems are often employed in heavy-duty winches that require high pulling capacities. Manual winches, operated by hand-cranking, are typically used in lighter applications or as backup systems. The power source converts the input energy into rotational motion, which drives the other components of the winch mechanism.

• Gearbox or Transmission:

The gearbox or transmission is responsible for controlling the speed and torque output of the winch drive. It consists of a series of gears arranged in specific ratios. The gears are engaged or disengaged to achieve the desired speed and torque requirements for the application. The gearbox allows the winch drive to provide both high pulling power or low-speed precision, depending on the needs of the task. It also helps distribute the load evenly across the gear teeth, ensuring smooth and reliable operation.

• Drum or Spool:

The drum or spool is a cylindrical component around which the cable or rope is wound. It is typically made of steel or other durable materials capable of withstanding high tension forces. The drum is connected to the rotational output of the gearbox or transmission. As the gearbox rotates, the drum winds or unwinds the cable, depending on the direction of rotation. The diameter of the drum determines the pulling or lifting capacity of the winch drive. A larger drum diameter allows for a greater length of cable to be wound, resulting in increased pulling power.

• Cable or Rope:

The cable or rope is the element that connects the winch drive to the load being pulled or lifted. It is typically made of steel wire or synthetic materials with high tensile strength. The cable is wound around the drum and extends out to the anchor point or attachment point of the load. It acts as the link between the winch drive and the object being moved. The choice of cable or rope depends on the specific application requirements, such as the weight of the load, environmental conditions, and desired flexibility.

• Braking System:

A braking system is an essential component of a winch drive mechanism to ensure safe and controlled operation. It prevents the cable or rope from unwinding uncontrollably when the winch is not actively pulling or lifting a load. The braking system can be mechanical or hydraulic, and it engages automatically when the winch motor is not applying power. It provides a secure hold and prevents the load from slipping or releasing unintentionally. The braking system also helps control the descent of the load during lowering operations, preventing sudden drops or free-falls.

• Control System:

The control system allows the operator to manage the operation of the winch drive. It typically includes controls such as switches, buttons, or levers that enable the activation, direction, and speed control of the winch. The control system can be integrated into the winch housing or provided as a separate control unit. In modern winches, electronic control systems may offer additional features such as remote operation, load monitoring, and safety interlocks. The control system ensures precise and safe operation, allowing the operator to adjust the winch drive according to the specific requirements of the task.

In summary, a winch drive mechanism consists of key components such as the power source, gearbox or transmission, drum or spool, cable or rope, braking system, and control system. The power source provides the energy to drive the winch, while the gearbox controls the speed and torque output. The drum or spool winds or unwinds the cable, which connects the winch drive to the load. The braking system ensures safe and controlled operation, and the control system allows the operator to manage the winch’s performance. Together, these components enable winch drives to provide controlled pulling or lifting capabilities in a wide range of applications.

<img src="https://img.hzpt.com/img/gearbox/gearbox-l1.webp" alt="China OEM Nmrv High Torque AC Electric Induction Motor Worm Gear Reducer Compact for Cranes “><img src="https://img.hzpt.com/img/gearbox/gearbox-l2.webp" alt="China OEM Nmrv High Torque AC Electric Induction Motor Worm Gear Reducer Compact for Cranes “>
editor by Dream 2024-10-16